UL 1598 and the NEC meet the chandelier industry, confusion ensues

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First off, sorry if this is in the wrong place. I'm new here but I feel like what I'm dealing with is definitely a safety concern. Anyhow, here we go:

We're currently developing a fixture that weighs roughly 85 pounds.

NEC 314.27(B) states that a luminaire that weighs more than 50 pounds shall be supported independently of the outlet box unless the box is listed for the weight to be supported. I'd rather not count on the box being rated because this needs to be repeatable and adaptable and buildings vary and customers are finicky.

UL 1598 5.11.1 states that a luminaire shall have means for mounting, and if special hardware is required, the hardware shall be provided and shall comply with the loading test of 16.15

This fixture, like all of ours, will be ETL listed so both of those apply to me. The big issue is that the chandelier industry is completely stuck in the past when it comes to parts, there's no such thing as "chandelier" parts, just lamp parts, and those are all still using the IPS fittings leftover from when everything ran on gas because everyone wanted their gas fixtures electrified. Usually our fixtures hang from a bracket attached across the box in the ceiling with a 1/4 IPS pipe attached to a screw collar. They're also usually less than 50 pounds; aye, there's the rub. I'm trying to find some sort of adapter or something to couple IPS threads to anything of a similar diameter but "standard" enough that I can find some nuts that are beefier than the slim little locknuts lamp part suppliers seem to stop at. Or alternatively if anyone can just point me in the direction of hefty nuts for IPS threaded nipples that'd be just as good.

And of course, any better ideas are more than welcome.

Thanks for the help, I've already had so many questions answered just searching around this forum...
 
http://www.tools.passandseymour.com/pdf/P09-P11.pdf

http://www.tools.passandseymour.com/pdf/P09-P11.pdf

I agree with you about chandeliers and ceiling fixtures not having strong enough supports

Maybe your solution would be looking at ceiling fan hardware?
Fan canopy kits at Home Depot $10-$15 in different finishes

Come up with a way to attach your chain to a down rod (3/4" pipe) and you're done.
Rated up to a 50 lb fan... but I don't know if they have higher fixture rating like boxes.
I do know they'll hold me at 200+ lbs and I haven't broken one yet... although I have had to replace a few fixture screws.

I test every fan box I mount by hooking my claw hammer over a screw, hanging my full 200+ lbs from it, do a few pull-ups and swing around a little. For ball mounts I have a ball w/down-rod and tee for the same test. (I have yet to install a ceiling fan that weighs more than I do)

Makes me wonder what weight a fan rated box is actually rated for?

here are a few boxes rated for 90 lb. fixtures.
http://www.cooperindustries.com/content/dam/public/crousehinds/Commercial%20Products/Catalog%20PDFs/Ceiling%20Fan%20Boxes%20and%20Supports.pdf

Perfect box for most, rated for 150 lbs, under $5 at home depot:
http://www.homedepot.com/webapp/wcs...&productId=202049574&R=202049574#.UPjG7td0K4E (the weight rating is actually for the 2-1/2" wood screws included so longer/larger diameter should have higher rating)

Found some others rated for 210 lbs fixtures at Pass and Seymour
 
For heavy fixtures a 1/16" aircraft cable is attached to the fixture then threaded thru the chain then independently attached to

a joist in the attic. Or the fixture might come with a long piece of 1/2-13 threaded rod & hex nuts & flat washers. The 1/2-13

rod connects to an adapter at the fixture canopy which goes from pipe thread to 1/2-13. Then the 1/2-13 goes thru a 2 X 6

which is layed across the joist then use your hex nuts & washer.
 
I test every fan box I mount by hooking my claw hammer over a screw, hanging my full 200+ lbs from it, do a few pull-ups and swing around a little. For ball mounts I have a ball w/down-rod and tee for the same test. (I have yet to install a ceiling fan that weighs more than I do)

We had a rather large Canadian network engineer named Graham that topped 320#, and used him to test some suspended network drops. Tested with a one Graham weight. I'm only about half a Graham.....
 
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