Voltage Drop

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Informed

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I am running a 120v/20a circuit 500ft for a gate operator. Using copper and a 3.6volt loss in the Vd calculation I get a wire size of #1awg. The ground would calculate to the same using 250.122(B). Is this correct? It sure does not seem so!!
 

synchro

Senior Member
Location
Chicago, IL
Occupation
EE
The resistance of copper wire at 20 deg C is about 14% less than at 60 deg C. I assume in your application the conductors would be running closer to 20 than 60 deg C? If so, that would probably be enough to let you use #2s and still meet your spec. (but admittedly still a lot of copper to buy for a 20A circuit). I would expect a significant reduction in temperature rise from self heating with #2s vs. #12s for example, because of the roughly 1/10th power dissipation per foot (at a given current) and the larger surface area of the wires. That is, unless you're planning to run it with other circuits that significantly increase the temperature of the conductors.
 

augie47

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Location
Tennessee
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State Electrical Inspector (Retired)
I am running a 120v/20a circuit 500ft for a gate operator. Using copper and a 3.6volt loss in the Vd calculation I get a wire size of #1awg. The ground would calculate to the same using 250.122(B). Is this correct? It sure does not seem so!!
Yes! On 15, 20 and 30 amp circuits since the equipment ground is the same size as the power conductors when you increase the power conductors the equipment ground would be equal size.
 

augie47

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Location
Tennessee
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State Electrical Inspector (Retired)
The resistance of copper wire at 20 deg C is about 14% less than at 60 deg C. I assume in your application the conductors would be running closer to 20 than 60 deg C? If so, that would probably be enough to let you use #2s and still meet your spec. (but admittedly still a lot of copper to buy for a 20A circuit). I would expect a significant reduction in temperature rise from self heating with #2s vs. #12s for example, because of the roughly 1/10th power dissipation per foot (at a given current) and the larger surface area of the wires. That is, unless you're planning to run it with other circuits that significantly increase the temperature of the conductors.

Good grief, Charlie brown :D
 

LarryFine

Master Electrician Electric Contractor Richmond VA
Location
Henrico County, VA
Occupation
Electrical Contractor
If the opener has a battery, the power merely recharges it, so you can practically ignore the voltage drop; maybe use #10.

Disclaimer: this opinion is only my own, so take it with the appropriate amount of wariness.
 

junkhound

Senior Member
Location
Renton, WA
Occupation
EE, power electronics specialty
I am running a 120v/20a circuit 500ft for a gate operator. Using copper and a 3.6volt loss in the Vd calculation I get a wire size of #1awg. The ground would calculate to the same using 250.122(B). Is this correct? It sure does not seem so!!

Your gate opener is likely only 2 or 3 amps.
For most economical, install 14 AWG 15 A circuit with a small UPS with small battery at the gate.
 

infinity

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Location
New Jersey
Occupation
Journeyman Electrician
I am running a 120v/20a circuit 500ft for a gate operator. Using copper and a 3.6volt loss in the Vd calculation I get a wire size of #1awg. The ground would calculate to the same using 250.122(B). Is this correct? It sure does not seem so!!

What is the actual load?
 

kec

Senior Member
Location
CT
Occupation
Electrical Contractor
I just ran a 120V circuit out to a scoreboard 300 Ft. current drawn is 3.5 amps total. Using #10 I have a 1.85 voltage drop.

Works fine. You should be ok with #10 if amperage is low.
 

kwired

Electron manager
Location
NE Nebraska
If you have 240V available, another alternative would be to run #10s and take about a 5% voltage drop to 228V. Then use a transformer with a 228V input tap and a 120V output:


https://www.galco.com/buy/Jefferson-Electric/411-0104-300?scrollTo=docs
228 is voltage with a load, if you then make an input to a 228 v tap, you get what you want when loaded, but have overvoltage when not loaded.



If only a 3.6% VD for a gate motor - I'd probably do nothing for VD. Not a continuous enough load to have much concern about. If at a dwelling, maybe even less use of this motor. It only operates for 10-20 seconds to open, then another 10-20 to close and may sit there for hours before called upon again, it can probably handle the little bit of increased current because of VD if this is all the use it will normally see and has plenty of time to cool down before needed again.
 
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