voltagw drop

Status
Not open for further replies.

MBLES

Senior Member
2nd opinion what size wire do I need to run for 48v dc @800' for 100a 2 wire +/- in conduit. I need to get
100amps to piece of equipment 100 feet away. my calculations a kinda weird please help.
 
130926-1041 EDT

Your question is not clear.

If you have a 100 A load 1000 ft from your source, 2000 ft of wire, and use 0000 copper and the wire is at 20 C, then the voltage drop is about 10 V. Because of self heating of the wire from the current this 10 V drop may be a good estimate for your 800 ft. A 10 V drop from 48 V puts your load at 38 V. This does not look good.

What is the 100 ft you mentioned.

You may need to consider a different way to get 48 V DC at your end point.

What is the load? Is this on continuously or just for short times? More information is needed.

.
 
I need 100a continuous load. voltage is 48v dc and 800ft away. normal VD calculations puts me in 750mcm area.

just wondering if I am not looking at something.
 
2nd opinion what size wire do I need to run for 48v dc @800' for 100a 2 wire +/- in conduit. I need to get
100amps to piece of equipment 100 feet away. my calculations a kinda weird please help.

ok I need to run for 48v dc @800' for 100a continuous load, 2- conductor copper in conduit. power supply has to be
-48v
 
130926-1128 EDT

MBLES:

What is the 100 A load? What is the lowest voltage it can operate at? How sensitive is the load to voltage variations? Can your input voltage be 58 V so that a 10 V drop would put 48 V at the load? If this was done would anything be hurt if under no load conditions there was 58 V at the load end?

Can you put your 48 V power supply at the load, and supply 480 V 60 Hz to the input of the power supply?

.
 
ok I need to run for 48v dc @800' for 100a continuous load, 2- conductor copper in conduit. power supply has to be
-48v
Is there any way that you can locate the DC supply closer to the load and run a 240 volt or 480 AC. line to it?
If nothing else, this would allow the 48V to be regulated even if there is a large drop in the AC side.
 
Last edited:
I need 100a continuous load. voltage is 48v dc and 800ft away. normal VD calculations puts me in 750mcm area.

just wondering if I am not looking at something.
The online calculator that I use shows a 5% drop at 100 amps and 800' using 750kcmil copper.

I know that some smaller DC power supplies have a "sense" connection. You run small conductors back from the load and connect to the sense input on the power supply. The power supply increases its output voltage to get the correct voltage at the load. Not sure if bigger power supplies have this feature.
 
Last edited:
Need more info to help you....what is the voltage drop requirement?

Need more info to help you....what is the voltage drop requirement?

MBLES- the wire size will be dependent on the voltage drop requirements. The customers we serve DC to have various voltage drop requirements: 0.5v, 0.75v, 1.0v. I notice some others here are using 5v, and some folks use % of the base voltage. I run at least two calculations for every wire; what formulae are you using? That might be a better starting point. It would also be helpful to know what kind of wire you plan to run....Chapter 9 Table 8 is for set number of strands/conductor. If you're planning to use fine-stranded wire, for example, their DC resistance/k-ft is different than the Chapter 9 Table 8 in the NEC. Also, copper or aluminum? k = constant for Cu or Aluminum, I = current (A), L= length (ft), cm = size in circular mils
Vd =2*k*I*L/cm
Run this until you get a drop within your tolerance, then use this as a cross-check.
cm =k*I*L/Vd
 
Status
Not open for further replies.
Top