Westinghouse CO-8 settings?

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Mike01

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Location
MidWest
In looking at a previous relay setting table I came across something I was hoping someone could help me interpolate. The relay in question is a Westinghouse CO-8 style, that I understand now that belongs to the ABB product line as they purchased the Westinghouse CO product line. The table indicates C/T ration of 600/1 with a 2400A trip with the tap set at 4 and the time dial set at 5. However there is a column that indicates pick up at 6x tap equal to 92? What is the “pickup at 6x tap” and how is it calculated at 92?
 

mayanees

Senior Member
Location
Westminster, MD
Occupation
Electrical Engineer and Master Electrician
That 6X pickup point is given as a timing mark for the tester, or for your TCC curve. Using the given tap of 4 and Time Dial of 5, apply 6*2400 and it should cross the curve you've developed at a time corresponding to the 92 number that's given.
 

Bugman1400

Senior Member
Location
Charlotte, NC
That 6X pickup point is given as a timing mark for the tester, or for your TCC curve. Using the given tap of 4 and Time Dial of 5, apply 6*2400 and it should cross the curve you've developed at a time corresponding to the 92 number that's given.

To add, the tester would inject 6 x 4amps (24A) into the relay and make sure the relay trips in 92 cycles. Typically, there are at least 2 points on the curve that are tested....ie. 6X (6x4=24A) and 3X (3x4=12A).
 

mivey

Senior Member
or a time dial of 4.55
I rounded before but the closer value is TD 4.56.

The times I had at 6x were (scaled off of computer screen):
Time Dial 5: 1.685 seconds at 6x
Time Dial 4: 1.340 seconds at 6x

Time Dial 4 to 5: 1.685 - 1.340 = 0.345 seconds

6x setting: 92 cycles or 1.533 seconds

Time Dial 4 to 6x setting: 1.533 - 1.340 = 0.193 seconds

Time Dial 4.x = 4 + 0.193/0.345 = 4 + 0.56 = 4.56
 

Bugman1400

Senior Member
Location
Charlotte, NC
I rounded before but the closer value is TD 4.56.

The times I had at 6x were (scaled off of computer screen):
Time Dial 5: 1.685 seconds at 6x
Time Dial 4: 1.340 seconds at 6x

Time Dial 4 to 5: 1.685 - 1.340 = 0.345 seconds

6x setting: 92 cycles or 1.533 seconds

Time Dial 4 to 6x setting: 1.533 - 1.340 = 0.193 seconds

Time Dial 4.x = 4 + 0.193/0.345 = 4 + 0.56 = 4.56

if you've set CO-8 relays or any EM relay you know that 6x at 92 cycles could be at the 4.5 hash mark or anywhere in between 4.0 and 5.0. You typically set the timedial based on the trip time, not the hash mark on the timedial.
 

mivey

Senior Member
if you've set CO-8 relays or any EM relay you know that 6x at 92 cycles could be at the 4.5 hash mark or anywhere in between 4.0 and 5.0. You typically set the timedial based on the trip time, not the hash mark on the timedial.
Of course. But we also note the time dial on the relay sheets in addition to the cycles to trip.
 

Bugman1400

Senior Member
Location
Charlotte, NC
Of course. But we also note the time dial on the relay sheets in addition to the cycles to trip.

Interesting......that is one way to do it. I guess it lets you know approximately where your time dial should be. We just list the time dial as 500% @ 30cycles. As you always hear..."That's the way we've always done it." Perhaps it is done this way to prevent the tech from setting the time dial without testing.....not sure though.
 

mivey

Senior Member
Interesting......that is one way to do it. I guess it lets you know approximately where your time dial should be. We just list the time dial as 500% @ 30cycles. As you always hear..."That's the way we've always done it." Perhaps it is done this way to prevent the tech from setting the time dial without testing.....not sure though.
Knowing the approximate TD can make life easier in the field and in some coordination applications. There are many times I wished someone would have written it down so I did not have to go look it up or figure it out. For some applications I know a low TD on a ground relay does not coordinate with fuses as well as a high TD will. Can be a quick answer as to why a station breaker is tripping before a tap fuse and I don't even have to draw the curve to know the problem.
 

Mike01

Senior Member
Location
MidWest
CO-8 instantaneous follow up?

CO-8 instantaneous follow up?

As a follow in looking at some with indicating instantaneous trip units, there are three taps available 6-20; 20-40 & 40-144. When the tap is in either of these [for example 40-144] how can you tell what value it is set at? There is a small “set screw” in the center that can be twisted [dialed up / down] I assume this sets the rating but how can one tell what that setting is without removing the whole CO-8 unit?
 

mivey

Senior Member
As a follow in looking at some with indicating instantaneous trip units, there are three taps available 6-20; 20-40 & 40-144. When the tap is in either of these [for example 40-144] how can you tell what value it is set at? There is a small “set screw” in the center that can be twisted [dialed up / down] I assume this sets the rating but how can one tell what that setting is without removing the whole CO-8 unit?
You have to run a current ramp and see where it trips. Without that, the best you can do is get a rough estimate based on the screw position, probably a low-middle-high position in the selected range.

The further the screw comes out (up), the higher you are in the range. Some used to have a gauge with range marks. Without that, full range is roughly the height of the plate seen behind the screw plus a bit more. If you have a feel for the positions, you might estimate within 10-20%. Without that feel, you might be limited to a low-end vs. high-end observation.
 

Mike01

Senior Member
Location
MidWest
Inst. Value

Inst. Value

Correct, in the second link [page 3, figure 4] shows the image of the instantaneous trip unit with what I call the "ticker tape" type that actually indicates the trip setting on the indicating metal tape, however some of the newer ones installed [see attached image] do not have this and only have the indicating set screw and associated trip unit with no way to verify [visually] the actual inst. trip setting and I was not sure if there was a way to "visually" verify the setting without invasive investigation does not sound like it though...thanks
 

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templdl

Senior Member
Location
Wisconsin
In the second one:

#2 in figure 1. The top of figure 4.

Thanks, now it appears to make some sense. The CO-8 is a very ommon relay used in med. Voltage swgr, one per phase, one for the neutrasl for a total 4 located on the front door of each breaker in FT1 drawout cases. There also should be a test plug that is jumpered for use to access the CT circuit for testing purposes. It's been at least 20 years since I saw one of these.
 
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