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What is the point of using a copper "bonded" grounding rod?

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ericsarratt

Senior Member
Location
Lawndale, Cullowhee & Blounts Creek NC
Occupation
Utility Contractor, HVAC Service Tech, Septic Installer & Subsurface Operator, Plumber
I've been reading up on UL 467 and grounding rods. To be UL listed a rod must have 10mils of copper--that is very thin.

Does the 10mils of copper get scraped off the steel when the rod is pushed into the ground?

How long does it take galvanic corrosion to remove the 10mils of copper from the rod? Doesn't that defeat the purpose of the rod in a few years?

I notice there are solid copper rods and copper coated rods. What do you tend to use and why?
 
I use whatever, the ground rod doesn't really do much anyway so who cares.

I imagine how long a rod lasts is going to vary a lot between different soils.

I've never seen a solid copper rod. I'm not saying they don't exist by they must be very uncommon.
 

Joethemechanic

Senior Member
Location
Hazleton Pa
Occupation
Electro-Mechanical Technician. Industrial machinery
I've been reading up on UL 467 and grounding rods. To be UL listed a rod must have 10mils of copper--that is very thin.

Does the 10mils of copper get scraped off the steel when the rod is pushed into the ground?

How long does it take galvanic corrosion to remove the 10mils of copper from the rod? Doesn't that defeat the purpose of the rod in a few years?

I notice there are solid copper rods and copper coated rods. What do you tend to use and why?
I moved an office trailer one time that had been there for like 10 years. I pulled the ground rods out with a forklift. They looked fine. I reused them at the new site.
 

roger

Moderator
Staff member
Location
Fl
Occupation
Retired Electrician
If there are no other electrodes in the scenario there will need to be two rods unless your EC has the equipment to prove 25 ohms to earth for a single rod. Note an ohm meter will not do it.
 

Joethemechanic

Senior Member
Location
Hazleton Pa
Occupation
Electro-Mechanical Technician. Industrial machinery
If there are no other electrodes in the scenario there will need to be two rods unless your EC has the equipment to prove 25 ohms to earth for a single rod. Note an ohm meter will not do it.
In one of my really old textbooks, the test was to connect the ground rod to one of the 110v hot leads and see what amperage fuse it could blow
 

jaggedben

Senior Member
Location
Northern California
Occupation
Solar and Energy Storage Installer
....

Does the 10mils of copper get scraped off the steel when the rod is pushed into the ground?

Not in my experience. Sometimes I've had to pull a rod out after a couple feet for a different try. If the soil is soft enough to do that, there's no meaningful damage.
How long does it take galvanic corrosion to remove the 10mils of copper from the rod? Doesn't that defeat the purpose of the rod in a few years?
Unknown but if the copper layer oxidizes it's still the interface between the steel and the earth. Would the oxidized copper layer be less conductive than the earth itself? Not sure it makes a meaningful difference.

I notice there are solid copper rods and copper coated rods. What do you tend to use and why?
I use a listed rod because it's relatively easy to get and passes inspection.
 

winnie

Senior Member
Location
Springfield, MA, USA
Occupation
Electric motor research
Copper clad steel is much cheaper than solid copper.

Copper is a more 'noble' metal than steel. Instead of the copper slowly corroding away protecting the steel, it is the steel that would corrode (assuming the steel is exposed, say through a cut in the surface)

Jon
 

ericsarratt

Senior Member
Location
Lawndale, Cullowhee & Blounts Creek NC
Occupation
Utility Contractor, HVAC Service Tech, Septic Installer & Subsurface Operator, Plumber
Keeps them tweakers away.
I am already worrying about the 4 awg copper wire for the new rods. I was thinking of enclosing it in PVC conduit from the bottom of the box to just below grade it just to keep it out of sight.
 
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