Wire size for 250 amp service

Southla

Member
Location
Louisiana
Occupation
Contractor
This is for a small office. The engineer says it has to be a 250 amp service using 3-0 copper wire
The load calculations I did I came up with 150 amp load. Building is less than 2800 sq/ feet and it just offices for 5 people.
Inspector failed my 200 amp 240V single phase service with 3-0 wire, because the engineer said it needs 250 even though I showed him my load calculations.
So I installed a 6’ tall 400 amp capacity semens panel board with a down sized 250 amp main breaker.
He passed the service and panel all good this time. I used 4-0 copper and 2 10’ ground rods with #2 wire.

This panel is 35’ from the inside sub panel
I was going to run 4/0 copper for the hot 3/0 for the neutral and #2 for the ground. Wanted to get another opinion on this. There are no unbalanced loads
Inspection is not going to know any better because he said 3/0 was a good wire size.
Thank you for any help.
 
When the engineer and plans say 250 amp, install 250 amp and move on, there's nothing to be gained by redesigning things unless the engineer or client ask for it; it's their money to spend.

There are no unbalanced loads
If this is an office with 120v circuits there will be an unbalanced load unless you have a 240-240/120 volt transformers in there. May not be much, but it'll be there.
 
The engineer says it has to be a 250 amp service using 3-0 copper wire
You cannot use #3/0 for a 250 amp service for an office building.
250 amp main breaker.
I used 4-0 copper and 2 10’ ground rods with #2 wire.
#4/0 is rated for 230 amps so you can go up to the next standard size of 250 amps if the load calculation is 230 amps or less. Ground rods only require a #6 GEC but over-sizing with #2 is permitted.
 
When the engineer and plans say 250 amp, install 250 amp and move on, there's nothing to be gained by redesigning things unless the engineer or client ask for it; it's their money to spend.


If this is an office with 120v circuits there will be an unbalanced load unless you have a 240-240/120 volt transformers in there. May not be much, but it'll be there.
Thanks. I was trying to save money for the client that why I tried to go for the 200 amp.
Yes that is correct I will have some that is not balanced. Thank you.
 
You cannot use #3/0 for a 250 amp service for an office building.

#4/0 is rated for 230 amps so you can go up to the next standard size of 250 amps if the load calculation is 230 amps or less. Ground rods only require a #6 GEC but over-sizing with #2 is permitted.
Thanks I knew 3-0 would be too small. I went with the #2 because he had that and the 3/4 ground rods on the plan.
 
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