Wye-Delta motor starter connections question.

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Russs57

Senior Member
Location
Miami, Florida, USA
Occupation
Maintenance Engineer
I was asked to look at a 3 phase, 208 VAC, elevator motor-generator that is single phasing after transitioning to delta. Elevator company is blaming it on our wiring to fusible disconnect. Haven’t had a chance to check much but this is where I’m at. Sorry but I don’t have nameplate data on HP or anything.

Motor-generator starts and runs fine in wye. Inrush current is short duration so I couldn’t measure all phases at same time. Still I fired it up a couple of times and measured good current draw in the 150 amp range on different phases. Current quickly falls to around 12 amps per leg, is balanced, and motor runs fine with no abnormal vibration or sounds.

In about 4 to 5 seconds it transitions to delta and draws roughly 63, 0, 63 amps. One contact on the delta run starter gets very hot very fast.

So question one. Is that enough info to say it isn’t on building side? I suspect a contact on delta/run starter. Reckon I should mention this is late 1940’s vintage stuff and doesn’t look like anything you would see today. Nothing is marked. Can’t tell line from load and what wires are T4, T5, and T6. T1, T2, and T3 are direct to line with no starter contacts. Did reverse A and B phase at disconnect to see if problem followed phase but unit wouldn’t go into Delta then.

Question two. I looked at original schematic and I think it is wrong. They show T1 going to L1 as expected. But they show T4 going to L3. T2 goes to L2 as expected. But they show T5 going to L1. They show T3 going to L3 as expected. But T6 goes to L2.

That would give same rotation in wye and delta but I’m thinking (and admitting I don’t know) that phasing isn’t right and would call for big slippage in motor and huge current draw at transition from wye to delta. Am I thinking correctly? If so what would you expect symptoms to be and what measurement would you perform to prove wiring on their end is the issue?
 

Jraef

Moderator, OTD
Staff member
Location
San Francisco Bay Area, CA, USA
Occupation
Electrical Engineer
Simple answer to your first question: if it were “on the building side”, ie the fused disconnect feeding power to the Y-D starter, it would never start. You would be single phasing the motor from the getgo.

Evidence from your post points to a failed contact on the Delta-Run contactor. YD starting is hard on contacts, they burn a lot. Just replace the whole contactor. In fact I would replace them all because this is just the weakest link that failed first. The others are just as old and have now been stressed too.
 
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MTW

Senior Member
Location
SE Michigan
Sounds like you have a bad contact or connection on the 2M contactor. The one that is getting hot. Open it up and do a visual inspection.

With a normal start, in wye, 1M and 1S pull in and start the motor in wye. When the timer times out, 1S opens, and 2M closes (mechanically & electrically interlocked), while 1M stays pulled in. In delta mode, both sides are energized, but with different phasing.

Here is an older NEMA style wye delta drawing.
W OpenTransition WyeDelta Starter2 .jpg

Notice in the drawing the phases between one side of the windings (1 2 3) are not the same phasing as the other (4 5 6). I'm thinking that is what you think is wrong with the OEM drawing. This is necessary or the motor may try to reverse during the changeover.

Also it matters the exact phasing with the line, on all leads, with the changeover. The correct way will produce the minimum spike, the wrong way (still runs and rotates correctly) will produce spikes during changeover, that are greater than an across the line start.

More info can be found HERE

MTW
 
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