XHHW Vertical Runs

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iwire

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Staff member
Location
Massachusetts
I often see in the spec any vertical run over 50' needs to be XHHW. Why is that?

The following is a guess.

XHHW is a much tougher insulation than THHN, longer vertical runs need to have a way to secure them. Perhaps the idea is that the XHHW deals with being secured better than THHN.

Beyond that I got nothing. :)
 

Strathead

Senior Member
Location
Ocala, Florida, USA
Occupation
Electrician/Estimator/Project Manager/Superintendent
The following is a guess.

XHHW is a much tougher insulation than THHN, longer vertical runs need to have a way to secure them. Perhaps the idea is that the XHHW deals with being secured better than THHN.

Beyond that I got nothing. :)

Sounds like a very sound supposition to me. EE's have little idiosyncrasies. It is also common for me to see them require XHHW for the secondaries, but THWN/THHN for any other feeders.
 

Strathead

Senior Member
Location
Ocala, Florida, USA
Occupation
Electrician/Estimator/Project Manager/Superintendent
Wow, that is an odd one. :huh:

Agreed, but I am sure many people who have worked in different areas through their life see that oddities are often reproduced locally. I believe there are three EE's in my area who spec this, whereas in my past life I never saw it.
 

Jraef

Moderator, OTD
Staff member
Location
San Francisco Bay Area, CA, USA
Occupation
Electrical Engineer
Most likely it's because of how the insulation is made. Thermoplastic insulation like THHN (Thermoplastic High Heat Nylon jacketed) is basically liquid PVC extruded around the wire as it passes through a die, then into an oven to be "set" by heat into a more solid form. But really, it can still flow a little over time and especially when heated. So in a vertical run, the heat in the raceway will rise and may cause the upper parts of the insulation to thin out. The "X" in XHHW stands for Cross linked Polyethylene (XLPE) insulation instead of Thermoplastic. XLPE is essentially heat shrink tubing, so it starts out at a particular size, is heated and expanded, then the wire is inserted and when heated again, returns to its original size. So it is not only a more uniform insulation thickness, it does not "flow" when heated, it actually gets tighter on the cable. That would make it better for a long vertical run.
 

infinity

Moderator
Staff member
Location
New Jersey
Occupation
Journeyman Electrician
We use Sim-pull XHHW for vertical risers. When held side by side with Sim-pull THHN they appear to be almost identical.
 

brantmacga

Señor Member
Location
Georgia
Occupation
Former Child
Sometimes I like to hide in the middle of a big book spec, that the electrician shall provide 1 dozen donuts and coffee for the EE at every site meeting. :p

Haha.... I think I'd actually have them waiting on you at least the first time for being clever.


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