480 Volt Feeder

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eesonny

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I am installing a 480 volt feeder that requires 4-600 MCM per phase. At the top of our MCC if I route through a aluminum plate can I route all A phase through the same hole or do I need to route A/B/C through the same penetration hole?
 

iwire

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Location
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I am installing a 480 volt feeder that requires 4-600 MCM per phase. At the top of our MCC if I route through a aluminum plate can I route all A phase through the same hole or do I need to route A/B/C through the same penetration hole?

No, you can only do that underground with PVC or with single conductor MI.
 

templdl

Senior Member
Location
Wisconsin
I am installing a 480 volt feeder that requires 4-600 MCM per phase. At the top of our MCC if I route through a aluminum plate can I route all A phase through the same hole or do I need to route A/B/C through the same penetration hole?

You are correct. It is imperative that you route all three phases through the same hole. If you don't the single phase will create a hysteresous magnetic field to occur in the metal around that phase. This will cause a transformer action in the metal which results in a current flow. Because the metal is a very poor conductor it will get hotter than a pistol when current flows through that phase. The more current, the more heat. By routing all 3 phases through the same opening the resultant magnetic field is cancel led out to zero. The only way that you can route a single phase though a single opening is if the material which surrounds the conductor is non magnetic. Often a rectangular opening is cut and a piece of glasstic is fastened in its place and the openings are made in the glasstic.
 

GoldDigger

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You are correct. It is imperative that you route all three phases through the same hole. If you don't the single phase will create a hysteresous magnetic field to occur in the metal around that phase. This will cause a transformer action in the metal which results in a current flow. Because the metal is a very poor conductor it will get hotter than a pistol when current flows through that phase. The more current, the more heat. By routing all 3 phases through the same opening the resultant magnetic field is cancel led out to zero. The only way that you can route a single phase though a single opening is if the material which surrounds the conductor is non magnetic. Often a rectangular opening is cut and a piece of glasstic is fastened in its place and the openings are made in the glasstic.

The OP stated aluminum. That is not ferromagnetic, but would still conduct eddy currents given the chance. :)

Hysteresis heating is the result of the behavior of a ferromagnetic material in a varying magnetic field and is not an issue here.

But even if a non-conductive material is used or a slot is cut, there is still a question of how the paralleled phase feeders got to the outside of the panel and how they will be secured in the opening if they are not in a raceway. :)
 

templdl

Senior Member
Location
Wisconsin
The OP stated aluminum. That is not ferromagnetic, but would still conduct eddy currents given the chance. :)

Hysteresis heating is the result of the behavior of a ferromagnetic material in a varying magnetic field and is not an issue here.
,But even if a non-conductive material is used or a slot is cut, there is still a question of how the paralleled phase feeders got to the outside of the panel and how they will be secured in the opening if they are not in a raceway. :)

I believe that I said that he was correct and gave an explanation as to why he should do it as he described. Also, I indicated what problems occur should he do otherwise. In addition it is not unusual for rabbit trails to occur that are far from the issue of the OP.
I sold some large dry type pad mounted transformers to a well know University out east and my shop technicians very neatly brought the secondary conductors in to the secondary ATC by cutting a hole for each phase, installing a grommet in each and the neatly run each individual phase them each. Unbelievable. And it was not caught by the plant manager nor in final test and inspection.
I have a few other stories that defy all fact reason and logic.


.
 

GoldDigger

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I have a few other stories that defy all fact reason and logic.
I don't doubt it.

But I was motivated by the fact that although you identified the right behavior, you gave a wrong reason for it. That is sufficient in my view to make it wrong advice.
In a forum like this, I hope that giving the correct reasons is at least as important as giving the right answer.
In fact, a good teacher will often give only the correct reason (e.g. code section) and let the OP figure out what conclusion to draw from it.
OPs are encouraged to come back and test that conclusion, of course.
 

eesonny

Member
Ok thanks for all the responses. But I just want to make certain you guys understand my question. You mentioned to route all 3 phases through the same penetration. I asked if I could route 4-"A" phases through one penetration and the same for "B" and "C" not A/B/C through one penetration. The reason for routing in such a manner is because of the CT's mounted on the MCC main bus. The distance from the top of the MCC to the CT's and bus connection is very tight which will not allow me to route A/B/C phases through a penetration and connect to each phase.
 

eHunter

Senior Member
I am still lost, can you tell us how the conductors are getting to the MCC?

The OP stated in post #1 that the conductors will route through an aluminum (non-ferrous) plate on the the top of the MCC. Non-ferrous materials are not highly susceptible to induced current heating.
The conductors would need to be phase grouped as complete individual sets of ABCN/G in any given raceway, which could be a problem for the OP.
 

Smart $

Esteemed Member
Location
Ohio
I am still lost, can you tell us how the conductors are getting to the MCC?
Even if these are say single conductors installed in cable tray, I can't see why you'd cut 3 or 4 holes. One hole (or slot) would suffice for all 12 plus any EGC's. Besides that, the conductors should be arranged in A/B/C sets in the tray anyway. He'd have to criss-cross them to get each phase in a separate hole.
 

iwire

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Location
Massachusetts
Even if these are say single conductors installed in cable tray, I can't see why you'd cut 3 or 4 holes. One hole (or slot) would suffice for all 12 plus any EGC's. Besides that, the conductors should be arranged in A/B/C sets in the tray anyway. He'd have to criss-cross them to get each phase in a separate hole.

Exactly why I am asking for clarification, maybe there is a logical reason we are not seeing.:)
 

GoldDigger

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The OP stated in post #1 that the conductors will route through an aluminum (non-ferrous) plate on the the top of the MCC. Non-ferrous materials are not highly susceptible to induced current heating.
The conductors would need to be phase grouped as complete individual sets of ABCN/G in any given raceway, which could be a problem for the OP.
+1
From 300.20:
Informational Note: Because aluminum is not a magnetic metal, there will be no heating due to hysteresis; however, induced currents will be present. They will not be of sufficient magnitude to require grouping of conductors or special treatment in passing conductors through aluminum wall sections.

Running through aluminum raceway in a single phase group may cause much larger induced currents and create a problem. Since any induced currents are parallel to the wires, they are not significant in a metal plate perpendicular to the wires.
 

eesonny

Member
480 volt feeder

480 volt feeder

The feeder conductors are 600 mcm 4 per phase routed from a 480 volt switchgear via a cable tray. The switchgear and MCC are in the same building. The connections for the feeder cables at the MCC are located at the top of the MCC in a top hat enclosure provided by the MCC manufacturer. Take a look at the attached picture. My question is are we okay with routing of cable as shown? Thanks again.....
 

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eHunter

Senior Member
The feeder conductors are 600 mcm 4 per phase routed from a 480 volt switchgear via a cable tray. The switchgear and MCC are in the same building. The connections for the feeder cables at the MCC are located at the top of the MCC in a top hat enclosure provided by the MCC manufacturer. Take a look at the attached picture. My question is are we okay with routing of cable as shown? Thanks again.....

IF the enclosure is aluminum or at least the top plate is aluminum I believe you are ok.
What are the fittings, locknuts and bushings materials?
Plastic is ok.
Iron, steel or any material a magnet will stick to and you are asking for trouble.

Just curious, why does the "B" phase have additional busbar material?
 
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Jraef

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Electrical Engineer
...

Just curious, why does the "B" phase have additional busbar material?

Those are shims to make the conductors end up evenly spaced. To be able to bolt the Ell bracket on the vertical bus risers, you end up with an offset in the lug Landing pads. If you just bolt your lugs to it, you end up with the B phase lugs too close to A phase lugs (or C phase as the case may be) and no room for the CT.
 
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