120v control transformer on 3 Phase motor circuit

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Ingenieur

Senior Member
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Earth
with a limitation of .005 amps

50VA @ 120V = .416A - too high of current level at that voltage to be a class 2 source.

I don't buy the 5 mA as being correct
especially when a 24 vac device is limited to 8 A (rated 100 VA)
24 x 8 = 192 VA let thru
Rated I is 100/24 4.2 A

a 120 vac 5 mA at <1/2 W device is useless

the limitation is for incendiary energy, not personnel safety/shock hazard

I sent the mfgr an email
every one of their numerous 120 sec class 2 xfmrs are mismarked
 

kwired

Electron manager
Location
NE Nebraska
I don't buy the 5 mA as being correct
especially when a 24 vac device is limited to 8 A (rated 100 VA)
24 x 8 = 192 VA let thru
Rated I is 100/24 4.2 A

a 120 vac 5 mA at <1/2 W device is useless

the limitation is for incendiary energy, not personnel safety/shock hazard

I sent the mfgr an email
every one of their numerous 120 sec class 2 xfmrs are mismarked
The class 2 source requirements have to do with electrocution and fire hazard producing abilities.

Put your fingers on the 24VAC terminals and then put them on the 120 volt terminals and tell me which one you feel something with. Quite frankly I am a little surprised 120 volts is allowed to be class 2 at all, but it at least is limited to 5 mA.
 

Ingenieur

Senior Member
Location
Earth
The class 2 source requirements have to do with electrocution and fire hazard producing abilities.

Put your fingers on the 24VAC terminals and then put them on the 120 volt terminals and tell me which one you feel something with. Quite frankly I am a little surprised 120 volts is allowed to be class 2 at all, but it at least is limited to 5 mA.

the 5 mA is across a short and a load, if the chart is correct
if v = 120 and i is clamped at 0.005 A the load is 24k ohm
not sure what the shock i threshhold of perception is
let go is 20-30 mA

makes no sense
at 30 vac and an 8 A limit that is 240 VA
for 120 x 0.005 = 0.60 VA
That is a factor of 400

so both 50 VA
30 V let thru is 8 A
120 is 0.005 A

V power ratio is 5^2 or 25
I is 1/(8/0.005)^2 or 4 x 10^-7
product is 100 x 10^-7
120 is 10^5 times more dangerous than 30?

illogical
energy delivered is I^2 x time
for the same time the 30 at 8 A delivers more than 120 at 1.2 (assuming a let thru 3 times rated)
8^2 / 1.2^2 = 44 times more
nope
 
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don_resqcapt19

Moderator
Staff member
Location
Illinois
Occupation
retired electrician
I expect that kwired has it correct...it has to do with the shock hazard.
Class 2 Circuit. The portion of the wiring system between the load side of a Class 2 power source and the connected equipment.
Due to its power limitations, a Class 2 circuit considers safety from a fire initiation standpoint and provides acceptable protection from electric shock

Given thatthe trip point of a GFCI is 5 mA, a 5 mA limit on the output current of a 30 to 150 volt Class 2 power supply would provide acceptable protection from electric shock.
 

kwired

Electron manager
Location
NE Nebraska
the 5 mA is across a short and a load, if the chart is correct
if v = 120 and i is clamped at 0.005 A the load is 24k ohm
not sure what the shock i threshhold of perception is
let go is 20-30 mA

makes no sense
at 30 vac and an 8 A limit that is 240 VA
for 120 x 0.005 = 0.60 VA
That is a factor of 400

so both 50 VA
30 V let thru is 8 A
120 is 0.005 A

V power ratio is 5^2 or 25
I is 1/(8/0.005)^2 or 4 x 10^-7
product is 100 x 10^-7
120 is 10^5 times more dangerous than 30?

illogical
energy delivered is I^2 x time
for the same time the 30 at 8 A delivers more than 120 at 1.2 (assuming a let thru 3 times rated)
8^2 / 1.2^2 = 44 times more
nope

But human skin resistance is relatively high and if only contacting a source of 24 volts the current will be low enough to not not even be felt in most instances. Probably well below the 5 mA that 120 volts may be able to push through a person
 

don_resqcapt19

Moderator
Staff member
Location
Illinois
Occupation
retired electrician
the 5 mA is across a short and a load, if the chart is correct
if v = 120 and i is clamped at 0.005 A the load is 24k ohm
not sure what the shock i threshhold of perception is
let go is 20-30 mA
The let go for the lower 5 percentile of adult females is less than 10 mA. Children have an even lower let go threshold.

makes no sense
at 30 vac and an 8 A limit that is 240 VA
for 120 x 0.005 = 0.60 VA
That is a factor of 400
Many humans cannot even feel a 30 volt source.

so both 50 VA
30 V let thru is 8 A
120 is 0.005 A
Many sources say that 30 volts AC, other than in water, is not a human shock hazard.

V power ratio is 5^2 or 25
I is 1/(8/0.005)^2 or 4 x 10^-7
product is 100 x 10^-7
120 is 10^5 times more dangerous than 30?
No idea what you are talking about.

illogical
energy delivered is I^2 x time
for the same time the 30 at 8 A delivers more than 120 at 1.2 (assuming a let thru 3 times rated)
8^2 / 1.2^2 = 44 times more
nope
So submit a public input for the 2020 code to make it logical.
 

Ingenieur

Senior Member
Location
Earth
The let go for the lower 5 percentile of adult females is less than 10 mA. Children have an even lower let go threshold.

Many humans cannot even feel a 30 volt source.

Many sources say that 30 volts AC, other than in water, is not a human shock hazard.

No idea what you are talking about.

So submit a public input for the 2020 code to make it logical.

The let go varies depending on source (Dalziel, IEEE, ISO, etc)
ac or dc, frequency, body weight
for 60 hz 175 lb man 20-30 mA

body R varies
Dalziel used 500 at times
MSHA 1500
ISO 800-1200
IEEE 1000
nominal depending on path, moisture, contact area, clothing, etc

24/1000 is 24 mA and would be felt ( pain and severe shock, difficulty breathing, loss of muscle control, 99.5% of men)
and according to you clutched, not released

Dalziel mA fibrillation = 165 / sqrt time
165 ~ body wt lbs
assuming 24 mA time = 40 sec
without GF protection might killa person

I know
Factoring the squared product of voltage and current for 30v/8 A and 120v/0.005 A
the 30 has 100,000 times more energy
based on current alone the 30 v at 8 A vs 120/0.005 or (8/0.005)^2 = 2.5 million as much energy

don't really care enough
not an issue either way

not a lot of use for a power supply/xfmr
120 vac
clamped at 0.005 A
0.6 VA
0.5 W when used with a likely inductive load like a relay, lamp, small motor


ps TJ never said your sig quote
 
Last edited:

don_resqcapt19

Moderator
Staff member
Location
Illinois
Occupation
retired electrician
The let go varies depending on source (Dalziel, IEEE, ISO, etc)
ac or dc, frequency, body weight
for 60 hz 175 lb man 20-30 mA

body R varies
Dalziel used 500 at times
MSHA 1500
ISO 800-1200
IEEE 1000
nominal depending on path, moisture, contact area, clothing, etc

24/1000 is 24 mA and would be felt ( pain and severe shock, difficulty breathing, loss of muscle control, 99.5% of men)
and according to you clutched, not released

Dalziel mA fibrillation = 165 / sqrt time
165 ~ body wt lbs
assuming 24 mA time = 40 sec
without GF protection might killa person

I know
Factoring the squared product of voltage and current for 30v/8 A and 120v/0.005 A
the 30 has 100,000 times more energy
based on current alone the 30 v at 8 A vs 120/0.005 or (8/0.005)^2 = 2.5 million as much energy

don't really care enough
not an issue either way

not a lot of use for a power supply/xfmr
120 vac
clamped at 0.005 A
0.6 VA
0.5 W when used with a likely inductive load like a relay, lamp, small motor
So really what you are saying is that the ~5mA trip for GFCIs is wrong and should be changed.
 

iwire

Moderator
Staff member
Location
Massachusetts
The let go varies depending on source (Dalziel, IEEE, ISO, etc)
ac or dc, frequency, body weight
for 60 hz 175 lb man 20-30 mA

body R varies
Dalziel used 500 at times
MSHA 1500
ISO 800-1200
IEEE 1000
nominal depending on path, moisture, contact area, clothing, etc

24/1000 is 24 mA and would be felt ( pain and severe shock, difficulty breathing, loss of muscle control, 99.5% of men)
and according to you clutched, not released

Dalziel mA fibrillation = 165 / sqrt time
165 ~ body wt lbs
assuming 24 mA time = 40 sec
without GF protection might killa person

I know
Factoring the squared product of voltage and current for 30v/8 A and 120v/0.005 A
the 30 has 100,000 times more energy
based on current alone the 30 v at 8 A vs 120/0.005 or (8/0.005)^2 = 2.5 million as much energy

don't really care enough
not an issue either way

not a lot of use for a power supply/xfmr
120 vac
clamped at 0.005 A
0.6 VA
0.5 W when used with a likely inductive load like a relay, lamp, small motor


ps TJ never said your sig quote

Yet none of that changes the fact that class 2 circuits are intended to be safe to touch.
 

iwire

Moderator
Staff member
Location
Massachusetts
I don't buy the 5 mA as being correct
especially when a 24 vac device is limited to 8 A (rated 100 VA)
24 x 8 = 192 VA let thru
Rated I is 100/24 4.2 A

a 120 vac 5 mA at <1/2 W device is useless

the limitation is for incendiary energy, not personnel safety/shock hazard

I sent the mfgr an email
every one of their numerous 120 sec class 2 xfmrs are mismarked

Please post a link to some of these transformers.
 

don_resqcapt19

Moderator
Staff member
Location
Illinois
Occupation
retired electrician
The 018 is 120 volt secondary which is not Class2. Also does one side needs to be grounded to make a grounded conductor?
The logo on the sheet strongly suggests that it is a Class 2 transformer as just below the UL logo, but when I look up the actual listings on the UL site, you are correct that the TR50VA018 is not a listed Class 2 transformer.
 

infinity

Moderator
Staff member
Location
New Jersey
Occupation
Journeyman Electrician
The logo on the sheet strongly suggests that it is a Class 2 transformer as just below the UL logo, but when I look up the actual listings on the UL site, you are correct that the TR50VA018 is not a listed Class 2 transformer.

It's probably just a boilerplate template used for their transformers which are mostly Class2. Would be the first time that the manufacturer's literature contained a mistake.

So let's get back on track and head back to the OP. Let's say that this is not Class2, what is required as far as an OCPD(s) is/are concerned?
 

Smart $

Esteemed Member
Location
Ohio
...
So let's get back on track and head back to the OP. Let's say that this is not Class2, what is required as far as an OCPD(s) is/are concerned?
As I noted back in Post #7...
...
Your 480:120 xfmr is required to have protection. At 50VA puts it under 2A on primary. Being a 2-wire secondary you can use primary only protection... but it cannot be greater than 300%, which is 50VA÷480V×300%=0.3125A.
...
I'm quite tired right now, and a bit of delirium is setting in, but I believe the secondary conductor would be considered protected by the primary.
 

don_resqcapt19

Moderator
Staff member
Location
Illinois
Occupation
retired electrician
It's probably just a boilerplate template used for their transformers which are mostly Class2. Would be the first time that the manufacturer's literature contained a mistake.

So let's get back on track and head back to the OP. Let's say that this is not Class2, what is required as far as an OCPD(s) is/are concerned?
Same as for any other transformer...450.3 applies. Specifically Table 450.3(B) and its notes, and as with any other transformer 240.21(C) would apply to the secondary conductors.
 

MD84

Senior Member
Location
Stow, Ohio, USA
Thank you for the help here. It was an interesting conversation. I will plan on installing primary fusing.

I am thinking of an inline fuse holder. Any suggestions on where to install it? I don't have a lot of options other than the 1900 box. Is the JB an acceptable location for the fuse? How would I calculate box fill?

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