Maximum lenght of run for emt before j box

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romeo

Senior Member
Maximum length of run for emt before j box

Maximum length of run for emt before j box

The only limit is how long your fishtape or rope is.

Yet another 'urban code' rears it's ugly head again.

Doesn't anyone use a vacuum to suck lines in anymore?
 

amptech

Senior Member
Location
Indiana
I use a vacuum. I recently vacuumed a mouse (plastic bag) through 295' of 3" EMT w/3 90? with no problem and no duct tape. I also have a Greenlee Mighty Mouse that works well too. I have had to blow with the Mighty Mouse while vacuuming on the other end a time or two to get the job done.
 

480sparky

Senior Member
Location
Iowegia
Doesn't anyone use a vacuum to suck lines in anymore?

You can vac or push 10,000 feet of string in, but I doubt you'll pull much more than a couple 12s back with it. 10,000 feet of jetline doesn't help of your rope is only 1,000 feet.
 

William1978

Senior Member
Location
N.C.
You can vac or push 10,000 feet of string in, but I doubt you'll pull much more than a couple 12s back with it. 10,000 feet of jetline doesn't help of your rope is only 1,000 feet.

Haven't you ever spliced two ropes together by untwisting and braiding them back together it works very well and never had any problems. I would suggest if the run is real long make sure that the rope is in good shape so that it want break.
 

mkgrady

Senior Member
Location
Massachusetts
I think the real distance limit is dictated by the wire manufacturers installation instructions.

They can provide a maximum pulling tension for each specific wire size and type. You can then calculate what the tension would be given the amount of bends and the distance. The installation manual will give you a formula.

Once the conduit is run, about all you can change is the coeffient of friction by using or not using lube or by starting the pull at the other end. The other option would be to measure the tension with a dynomometer to make sure you don't exceed the maximum allowed.

By the way, there is less tension on the head of the pull when the more difficult part of the run is where the head starts. Meaning if you have a long run and most bends are on one end, that is the end to feed into first to reduce maximum tension.
 

kbsparky

Senior Member
Location
Delmarva, USA
I had an electrical inspector try to tell me about the so-called 100 foot limit on EMT runs. I told him it ain't in the code, but he persisted.

So I challenged him to provide me with the Code reference, and I would comply. A week later, he apologized to me explaining that it must have been a "requirement" on the jobs he used to work at before he became an inspector.

Something that he had always done, thinking it was required by the Code, but more like common sense instead.

On larger sizes of EMT (above 1") it may be impractical to insert junction/pull boxes every 100 feet. I know we have had longer than 300' runs in 2" without incident.
 

480sparky

Senior Member
Location
Iowegia
Haven't you ever spliced two ropes together by untwisting and braiding them back together it works very well and never had any problems. I would suggest if the run is real long make sure that the rope is in good shape so that it want break.


If it's that long of a run, I'd just buy a longer rope and charge it to the job.
 

M. D.

Senior Member
What about fault current issues after a certain distance?? not addressed in the NEC?? I remember reading part of a study that looked into it. I'll try to find it ..
 
I am in a "discussion" with my boss about how often you have to put a j box in a run of emt. I know that every 360 degrees you have to have a j box. He is telling me every 100'. I have always installed j boxes every 100' for the ease of pulling but I don't recall a code on it. I'm a little rusty on the code but almost 100% positive on my call.

That would be a pull-box, wouldn't it? On long pulls the voltage drop should be calculated that may result in larger conductors and larger conduit, then on really long runs you should start to calculate the required pulling forces. Obviously you need to have pull-boxes with bends to limit the total number of directional changes (bends and elbows) to 360 degrees. Eg. if you have a 50 foot long pull with 4 elows, you better have a pull-box somewhere.
 

don_resqcapt19

Moderator
Staff member
Location
Illinois
Occupation
retired electrician
What about fault current issues after a certain distance?? not addressed in the NEC?? I remember reading part of a study that looked into it. I'll try to find it ..
That is addressed in 250.4(A)(5), one of the very few performance type rules in the NEC...most of the NEC is prescriptive.
 

don_resqcapt19

Moderator
Staff member
Location
Illinois
Occupation
retired electrician
Haven't you ever spliced two ropes together by untwisting and braiding them back together it works very well and never had any problems. I would suggest if the run is real long make sure that the rope is in good shape so that it want break.
I am not aware of any rope with that type of construction that is permitted to be used with a tugger. Most rope of that type is too dynamic (stretches too much under load) to be safely used with a tugger.
 
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