Surge??? Maybe Old Breaker??? Maybe

Cindysparky

Member
Location
Milwaukee
Occupation
Electrician
So, I’m at this customers house troubleshooting for them. Recent issues: internet and phone went down. Microwave is acting real funny giving a reading of PF (I’m guessing power failure). The phone and internet magically cleared themselves up. So, I told them the issue was probably on Spectrums end. The microwave circuit was reading a good 120 while I was there.

But I don’t like dismissing people so I call my boss Chris. He says he’s seen this before where a dropped service neutral takes an alternate path on the intersystem bonding. I think: hmmmmm. And I like that my boss is thinking outside the box. I figure, let’s just take a peek at the panel. No arching on the service neutral. It’s looking healthy.

For whatever reason, I decide to shut the breaker down for the microwave. It’s on a multi-wire, I should mention (without a handle tie). And the breaker is HARD to shut down. Very hard. So, I was like: bad breaker let’s swap it out. Btw, we did witness the microwave shut down due to PF while I was there.

Last thing I want to share, there was a huge transformer that blew up right around the time that all of their issues started happening to them. Which likely created a power surge. When they were telling me everything they knew, this was a key piece of it for them.

So, I go to have a beer with my old boss Dan. I tell him the story. He says that the surge melted the breaker because the microwave clock was on. I was shook by this. I posted about it to my circles. One person came on and said that that was impossible since the microwave has fuses.

I reached out to Ryan Jackson. I wanted to know if he believes the breaker could be damaged by a surge. He said it’s theoretically possible but more likely that it’s old and deteriorated. It was an old breaker. But I didn’t see any signs of moisture in the panel.

I want to think it was the surge. And I went as far to email a professor at MSOE about it and ask if anyone is interested in examining the breaker.

I’m posting this hear because I’d love to know if you think it is possible and just get a conversation going about surges in general.

⚡💜
 
Last thing I want to share, there was a huge transformer that blew up right around the time that all of their issues started happening to them. Which likely created a power surge. When they were telling me everything they knew, this was a key piece of it for them.
They likely actually lost power even if just briefly. There will be transient voltages in such an event. Usually not very harmful, particularly if you do have some level of surge protection installed.

Microwave displaying PF is very common, is just telling you power has been lost and you need to reset the clock because of it.

I wouldn't dig into much when an outside event appears to be the cause as you likely not going to find much, or if you do find things they were likely not caused by that one event.
 
Loss of power rarely results in a true power surge, unlike lightning strikes.
I believe most time people talk of surges they are really talking about spikes., especially those caused by switching power grids.

Overvoltage spikes and surges can easily affect electronic components, but they rarely cause damage to larger components such as wire and breakers, due to the thermal time constants of theses items.

Most of the cheap/residential surge suppressors are not designed to mitigate switching spikes.
 
Ok, so you replaced the breaker. Don't think that just because there are no signs of moisture or other issues with the panel that the breaker didn't live elsewhere at one time. The house I live in now had some breakers in the panel that looked like they came from a barn. There was even a SQ D QO that was so old it predated when QO breakers had the red window. A guy I worked for never threw anything away and had shelves of old breakers. If he replaced a bad breaker or added a circuit and it worked it was OK.

Don't discount a problem with the microwave itself. Has it been working since?

-Hal
 
He needs to drink less beer


Was this the transformer supplying this service?
No, it was at the utility I beleive. That’s funny. The beer part. He’s seen a lot of stuff in his 40 years of experience. Particularly from overvoltage and the utilities. He also is on the scene a lot for lighting strikes. That’s why I’m entertaining this.
 
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Loss of power rarely results in a true power surge, unlike lightning strikes.
I believe most time people talk of surges they are really talking about spikes., especially those caused by switching power grids.

Overvoltage spikes and surges can easily affect electronic components, but they rarely cause damage to larger components such as wire and breakers, due to the thermal time constants of theses items.

Most of the cheap/residential surge suppressors are not designed to mitigate switching spikes.
So, you think the overvoltage would have taken out the microwave before the breaker. That’s logical.
 
Ok, so you replaced the breaker. Don't think that just because there are no signs of moisture or other issues with the panel that the breaker didn't live elsewhere at one time. The house I live in now had some breakers in the panel that looked like they came from a barn. There was even a SQ D QO that was so old it predated when QO breakers had the red window. A guy I worked for never threw anything away and had shelves of old breakers. If he replaced a bad breaker or added a circuit and it worked it was OK.

Don't discount a problem with the microwave itself. Has it been working since?

-Hal
I told the customer to get a hold of us and update us on the microwave. Mainly because I’m very interested. but I definitely believe that changing the breaker was the solution. I’m just unsure of why the original breaker is defective. Mystery.
 
They likely actually lost power even if just briefly. There will be transient voltages in such an event. Usually not very harmful, particularly if you do have some level of surge protection installed.

Microwave displaying PF is very common, is just telling you power has been lost and you need to reset the clock because of it.

I wouldn't dig into much when an outside event appears to be the cause as you likely not going to find much, or if you do find things they were likely not caused by that one event.
Yeah, I get where you’re coming from on this. And the breaker was bad so it was probably on and off giving power which resulted in the PF. Curiosity.
 
Break the old one apart and see if it’s pitted real bad
Ok don’t judge me hahaha. But I was so curious I asked a local engineering school if they would have a student look at it. Funny. Saturday morning with some coffee emailing MSOE. But, you’re right. I should just open in up myself.
 
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