MDP switch over, isolated phases

Merry Christmas

Tudmutt

Member
Location
Iowa
Occupation
Electrician
Installed a new service, 3 parallel runs of 500. Discovered 30 years ago they ran all their phases in its own rigid conduit. 1st pipe was A phase with a netrual, 2nd pipe was B pages with a netrual and last pipe was c phase with a netrual. I know thats a big no no,I seen theres an exception its ok with it was pvc not rigid. Also seen if you cabinet was open at the bottom its,something to do with the magnetic loop. Only thing we could think of doing at the time was to make our new mdp open at the bottom. Looking for some input on this topic. I have never dealt with something like this before. Thank you.
 
So you're looking for a fix of the original installation with the phases and neutrals in separate metal raceways?
 
Having an open bottom does not change the issue with having the phases in separate ferrous metal conduits. Since the system has not failed, I assume that the actual current does not exceed 400 or 500 amps.
 
C

Correct, be plan would be to rearrange them in the transformer but power company says it cant be done.
They might be correct. The conductors may be too short to re-arrange them. Typically when an isophase installation is made the conduits are directly below the transformer terminations and run straight up to the terminations resulting in no extra wire to move conductors around in the transformer.
If this has been in service for some time, and there is no evidence of heat damage, and if you are not adding load, I would really think about leaving it alone.
 
Having an open bottom does not change the issue with having the phases in separate ferrous metal conduits. Since the system has not failed, I assume that the actual current does not exceed 400 or 500 amps.
Its a 1000amp service
They might be correct. The conductors may be too short to re-arrange them. Typically when an isophase installation is made the conduits are directly below the transformer terminations and run straight up to the terminations resulting in no extra wire to move conductors around in the transformer.
If this has been in service for some time, and there is no evidence of heat damage, and if you are not adding load, I would really think about leaving it alone.
Roger that, im freaking out cause I know its a no no. And where im at there's no inspections.
 
Its a 1000amp service

Roger that, im freaking out cause I know its a no no. And where im at there's no inspections.
The rating of the service has little to do with the actual load. Assuming this has been in service for sometime, and there is no evidence of heat damage it is likely that the actual load current is below 500 amps. If there is no additional loads being added and if there is no evidence of heat damage, I probably would not change it to be code compliant.
 
The rating of the service has little to do with the actual load. Assuming this has been in service for sometime, and there is no evidence of heat damage it is likely that the actual load current is below 500 amps. If there is no additional loads being added and if there is no evidence of heat damage, I probably would not change it to be code compliant.
Thank you for the piece of mind. I appreciate it
 
1st pipe was A phase with a netrual, 2nd pipe was B pages with a netrual and last pipe was c phase with a netrual. I know thats a big no no,I seen theres an exception its ok with it was pvc not rigid. Also seen if you cabinet was open at the bottom its,something to do with the magnetic loop. Only thing we could think of doing at the time was to make our new mdp open at the bottom.

The reason that these installations are prohibited is because you are accidentally creating a transformer, where the conduits are both the magnetic core (ferrous) and a shorted secondary. When you have such an installation you can have many amps flowing on the conduit, heating it up and letting the magic smoke out.

In the installation you describe (with 1 neutral per phase), you can have a separate problem: induced circulating current or current imbalance on the neutral conductors.

Since these are 30 years old without a problem, you have evidence that features of the installation have prevented problems.

The open bottom of the cabinet breaks the 'shorted secondary' created by the conduit, so you won't have circulating current in the conduit.

It may be that the conduit runs are actually PVC, with RGS stub-ups. This greatly reduces any problems.

Finally the previous use may have been very well balanced, so that there wasn't much load on the neutral.

I'd suggest 1) informing the customer that you've identified an issue, 2) measuring the current on each individual neutral conductor when the service is under load to see if there is an overload issue on the neutrals, and 3) measuring conduit for continuity when the service is not energized.

-Jonathan
 
I
The reason that these installations are prohibited is because you are accidentally creating a transformer, where the conduits are both the magnetic core (ferrous) and a shorted secondary. When you have such an installation you can have many amps flowing on the conduit, heating it up and letting the magic smoke out.

In the installation you describe (with 1 neutral per phase), you can have a separate problem: induced circulating current or current imbalance on the neutral conductors.

Since these are 30 years old without a problem, you have evidence that features of the installation have prevented problems.

The open bottom of the cabinet breaks the 'shorted secondary' created by the conduit, so you won't have circulating current in the conduit.

It may be that the conduit runs are actually PVC, with RGS stub-ups. This greatly reduces any problems.

Finally the previous use may have been very well balanced, so that there wasn't much load on the neutral.

I'd suggest 1) informing the customer that you've identified an issue, 2) measuring the current on each individual neutral conductor when the service is under load to see if there is an overload issue on the neutrals, and 3) measuring conduit for continuity when the service is not energized.

-Jonathan
as the nec is concerned this is still a violation though. So technically the customer should pay to have it corrected?
 
Top