35kV 750kCMIL vs Parallel 250KCMIL cable

philly

Senior Member
I'm evaluating options for installation of 35kV cable and aiming to evaluate most cost effective option. Application is underground in PVC conduit for approx 100ft between transformer secondary and MV switchgear. Transformer side transitions to overhead for connection on top bushings.

Plenty of termination space on both ends so not an issue.

Looking for any feedback from anyone with current pulse on copper prices and experience with install to determine if cheaper parallel 250MCM cable costs offsets any additional labor costs which would really only be extra cable pull and terminations in my opinion (2nd spare conduit would be run regardless).

Thanks
 

ron

Senior Member
We typically provide for a spare duct, so if you go with paralleled sets, you may need a 3rd duct.

Be sure the MV SWGR can accommodate paralleled sets. Some Metal Enclosed pad mount SWGR have trouble with multiple stacked elbows and a surge arrestor if required.
 

David Castor

Senior Member
Location
Washington, USA
Occupation
Electrical Engineer
Pulling 3/c 35 kV 750 kcmil CU will be a PITA, but I have to think it will be less expensive overall. Most utilities I've worked with would run 3 conduits plus a spare and pull in single conductor in each conduit - assuming it's all plastic conduit. If you do that, you could look at 1000 kcmil AL if it gives you enough ampacity.
 

Julius Right

Senior Member
Occupation
Electrical Engineer Power Station Physical Design Retired
First, the shield grounding policy is important. If we follow IEEE 835/1994 for buried conduits in 90 RHO earth and the shield grounded only one end-or well transposed as per ANSI/IEEE Std 575-1 988-then 750 kcml [MCM] copper conductor, 90oC insulated [XLPE ] 667 A is the ampacity but only 500 A for aluminum conductors [however, no indication for open shield but, only for 1/18 both ends, grounding]. 1000 MCM aluminum with open shield -grounded one end - the ampacity
is 622 A-in the same conditions.
 

philly

Senior Member
Pulling 3/c 35 kV 750 kcmil CU will be a PITA, but I have to think it will be less expensive overall. Most utilities I've worked with would run 3 conduits plus a spare and pull in single conductor in each conduit - assuming it's all plastic conduit. If you do that, you could look at 1000 kcmil AL if it gives you enough ampacity.
I've seen that before as well but most likely the transmission side of things. Is that common practice from what you've seen at MV distribution level inside of substations.
 

David Castor

Senior Member
Location
Washington, USA
Occupation
Electrical Engineer
Common for distribution substations. Single phase per conduit is felt to be more reliable compared to a common conduit where a single ground fault could take out all three phases. And it's what they are used to due to single-phase distribution circuits.
 
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