480 v contactor chattering at start up ?

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What's the control circuit that energizes the contactor?

Check for loose wires and make sure your nuetral is good.

I've seen miss wired control circuits cause chatter but it's usually something simple.
 
I'll jump over about 5 questions and get to my guess.

Under sized circuit to the pump, so turning on the pump makes the voltage drop more than 20%, that makes the contactor coil drop out, which alleviates the load, which allows the the voltage to rise again, which allows the contactor to close again, which brings in the motor, which drops the voltage again, repeat ad nauseum until the coil burns out, the contacts weld, the motor fries, or any combination of the above.

Do I win?
 
I'll jump over about 5 questions and get to my guess.

Under sized circuit to the pump, so turning on the pump makes the voltage drop more than 20%, that makes the contactor coil drop out, which alleviates the load, which allows the the voltage to rise again, which allows the contactor to close again, which brings in the motor, which drops the voltage again, repeat ad nauseum until the coil burns out, the contacts weld, the motor fries, or any combination of the above.

Do I win?
See post #2
 
Correct coil voltage?

Those are my thoughts. To start with, where is the coil getting its control voltage from? It may have a 480v coil or likely a 120v coil using a 480-120v CPT. In either event the 480 is probably sourced from a 480v L-L which supplies the starter. You may be experiencing a voltage drop which affects the starter coil by causing it to not be pulling firmly. That is the first place tI would start.
 
A pressure switch that's bouncing around can cause some grief. Bugs or plain wore out.

Good point. I had a customer that complained about burnt or welded contscts. It was for a compressor starter on an ammonia refrigeration chiller. I asked him to check the circuit and he discovered a minor ammonia leak at a pressure switch had corroded the contacts causing contacts to bounce.
This is where thinking outside the box and plain old experience pays off.
 
I'll jump over about 5 questions and get to my guess.

Under sized circuit to the pump, so turning on the pump makes the voltage drop more than 20%, that makes the contactor coil drop out, which alleviates the load, which allows the the voltage to rise again, which allows the contactor to close again, which brings in the motor, which drops the voltage again, repeat ad nauseum until the coil burns out, the contacts weld, the motor fries, or any combination of the above.

Do I win?

I hope so, I like it. :happyyes:
 
Those are my thoughts. To start with, where is the coil getting its control voltage from? It may have a 480v coil or likely a 120v coil using a 480-120v CPT. In either event the 480 is probably sourced from a 480v L-L which supplies the starter. You may be experiencing a voltage drop which affects the starter coil by causing it to not be pulling firmly. That is the first place tI would start.
Hence
That's why I asked for the rating in post #2 - but the OP seems to have done a runner...........
 
I have a immersible pump with a new 480v contactor that chatters on startup what could be the cause ?
If it only chatters on startup, I'm in the crowd that says too much voltage drop. Once motor has accelerated current will drop and voltage will rise to an acceptable level - so it runs just fine, there is just too much drop during starting.
 
If it only chatters on startup, I'm in the crowd that says too much voltage drop. Once motor has accelerated current will drop and voltage will rise to an acceptable level - so it runs just fine, there is just too much drop during starting.
Yes, I agree. That could explain it. But what if was say, a 2.2kW (3hp) motor on a stiff supply?
 
I'll jump over about 5 questions and get to my guess.

Under sized circuit to the pump, so turning on the pump makes the voltage drop more than 20%, that makes the contactor coil drop out, which alleviates the load, which allows the the voltage to rise again, which allows the contactor to close again, which brings in the motor, which drops the voltage again, repeat ad nauseum until the coil burns out, the contacts weld, the motor fries, or any combination of the above.

Do I win?
Chattering happens in manual type contactors also.
During chattering the contactor does not drop out. Otherwise the pump would have stopped. During chattering the current continues to flow and pump motor picks up speed.
 
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