TeeJay said:
1. The house has a 125 amp service. Now there used to be a jacuzzi hooked up to this and it was on a double pole 40 amp breaker (the breaker is still in place).
I did not do a load count of the house.
You probably should do a load calc on the house. Just because someone installed a 40 amp feeder and removed it before you got there, doesn't necessarily mean that the service is sitting there with 40 extra amps kicking it. So, if your heart's set on offering the barn/arena a 40A 240V feeder, I'd do the calc.
2. The stable is a metal prefab building. It measures 40' long x 36' wide. they want 4 lights inside 2 on the outside and one mounted on a pole outside where they can wash their horses, also 2 receptacles inside.
It's a big structure to only have 6 x 100W lights. Is it mostly for hay storage, or something? (I'm also assuming that in your area, stock tank heaters aren't used in the winter.)
I'm also thinking you're going to be using PAR-38's, which can go up to 120W by a quick search, so we'll go with that. The
par holders I just hastily pulled up can accomodate up to 150W lamps, but we'll stick with 120W.
If you were were to use outdoor 4-0 boxes and three-hole coverplates, it's a cinch you'd probably use two parholders per light location. Stop me when my presumptions get to the point that you can no longer walk freely.
So for the barn,
4 x 100W = 400W (inside)
4 x 120W = 480W (outside)
2 x 180W = 360W (receptacles)
Total.....= 1240 VA
1240 VA / 120V = 10.3 A
3 The home owner has no idea how large of an arena she wants, but I did look at the area where she wants this and she would have enough romm for 6 lights.
So 6 pole lights drawing 1.5A apiece would run up around 9 amps.
So, a 20A multiwire branch circuit would more than suffice for all needs. A 15A MWBC would suffice, but who wants an outdoor 15A circuit, right? (Well, actually the MWBC serving my pole light/stock tank/general use receptacles are on a 15A MWBC. But I wouldn't be that cheap for someone else.)
Let's see it with 10-3 UF:
VD = 2 x R x I x D
VD = 2 x (1.21/1000) x 10.3 x 300
VD = 7.5V ... 120V - 7.5V = 112.5V
6.2% VD
That looks bad - but once the arena is in, you'd be using 240V, not 120V. Your voltage drop would be around 3%. Let's look at the system max'ed out:
VD = 2 x R x I x D
VD = 2 x (1.21/1000) x 20 x 300
VD = 14.52V ... 240 - 14.5 = 225.5V
6.0% VD.
So I'd run a 10-3 UF on a 20A 2-pole breaker out to the barn. Forget the panel, forget the grounding electrodes (throw them in if you'd like).
That's my opinion.