Ok you shed some light on things I was not thinking of. I still question how much current needs to flow to heat a solder joint to the needed temperature to let go. Larger the pipe the higher the current will need to be. You not only have water/ice inside the pipe but in underground instances you are surrounded by frozen dirt also, so there is a lot of heat sink also.
When using a welder for welding you get a lot of heat at the work point, but the work point is a small area and you are forcing all the current to flow through that small area.
When sweating copper we use a tool that puts the heat in one small area. We heat the copper above 850 degrees F so the solder will flow into the joint. Water in the pipe will conduct the heat away from the pipe.
When current flows on a copper pipe the heat is distributed over the entire surface of the pipe. Unless the water is flowing it will also heat and will not be able to conduct the heat away. It will also expand causing the pressure in the pipe to rise pushing on the pipe. The copper is already stressed by the pressure of the frozen water and the outer edges of the ice will turn to steam should the welder be set to high.
Now this in not my professional opinion but what was described to me by a plumber that has also broke pipes apart using a welder to thaw frozen copper pipes. I don?t know that what he is saying is fact or not but tend to believe he knows more about the subject than I.
I have no opinion of what caused the leaks the two times I have did this and ended up with a leak. All I know is that while I had my little cracker box connected to the pipe is when the leak started. I do not know what caused the leak as I am not trained in the field but I can attest to the fact that the drip started both times while the welder was attached to the pipes.
I have used the same welder on the same pipes with on harm to any joint or the pipe so it is not an everyday occurrence. I am sorry but I just do not have an explanation.
I do wish that I had some insight of my own to offer but I don?t. If I did have some sort of insight on the subject and could throw in some big words people would think I am smart but alas I am nothing more than a poor ole country boy with a limited education. I can barely give change for a dollar. My wife is mad at me because this morning she asked me if I had some change in my pocket. I told her that I had $1.19 in quarters, dimes, and pennies but I couldn?t give her change for a dollar. I had three quarters, four dimes, and four pennies. I get to sleep on the couch tonight.
I remember one time I was in a strange town and asked for directions. The feller told me to go down the street to the twelfth stop light and turn right. At the eleventh light a cop pulled me over and asks me why I had my foot stuck out the window. He thought I was joking when I told him I was counting so I got my ticket.
I am truly sorry that I can?t offer more information but I have devolved a head ace trying to come up with something. All I can come up with is water is matter, matter is made up of atoms, atoms have electrons, and the movement of electrons is known as electron flow and is measured with amps. Amps are pushed by voltage through resistance which produces watts. So this leaves me asking the question, watt is the matter?
Being serious, I just plain don?t know.