Re: arc faults
Sparky wrote: Any suggestions what to look for?
What is the anecdotal evidence from the dwelling occupants?
So far, you haven't offered any info from them. . .The key info I would listen for is what was happening, or not happening, when the power went off. Time of day, who was home, what people were doing, stuff like that.
The client, most often, tries to troubleshoot based on what they understand, but the really useful information, at least to me, is found in the story of life in the house as the power stops, not about the power itself.
From your description of the work you've done, and, simply, the time lag between outages, I strongly suspect a
load caused problem. Who is there when the power stops. Talk directly, and patiently, with that person(s) about the most recent event. Given how hard you've tried to solve this, they should be paying attention as well, and I bet they have knowledge they don't know they have.