210415-2029 EDT
Hv&Lv:
You list yourself as an engineer, and thus I would expect much better information on your problem.
I believe you have indicated the circuit is 15 A and on that basis I assume the wire is #14 copper or equivalent resistance per foot. You are indicating a voltage drop of 9 V at 12.4 A at the load. This alone does not tell us what kind of voltage drop occurs at the main panel with a load change of 12.4 A. But we can assume the total source impedance back to somewhere is 9/12.4 = 0.726 ohms. If the voltage back at the main panel has little voltage change for a 12.4 A load change, then most of the impedances is in the circuit from the main.
It is 14 guage
.47V drop at the main panel with the dryer running, so yes, I agree most (all) impedances are from main to outlet. Suspect cheap backwired devices here..
It appears you have read 123.5 V on the output of the AFCi breaker that feeds the circuit in question. And that the other phase is 124.2 V. I don't know whether your 12.4 A load was on or off at the breaker output when voltage was measured. I would like to know the main panel voltage at the panel input terminals on the phase of interest with and without the 12.4 A load. Also, I want to know the two voltages on the other phase, and their relation to the voltages of the first phase. The voltage on the opposite phase should increase when the voltage on the first phase drops. If the first phase, the loaded phase, drops by 0.5 V, then I might expect the other phase to rise by about 0.25 V.
The load was on the questioned circuit when measured.
voltage at the main panel is equal on both sides (180Ā° Split phase, not 120Ā° network) at ~124.5V.
The voltage on the opposite phase did not fluctuate ( it was within .25V) with this load as I expected when I was there, and you also expected by your comment above.
If there is no great change in the main panel input voltage from the 12.4 A load change, then you are looking for a high resistance in the 12.4 A loading circuit. You first need to make sure there is no appreciable voltage drop across the output of the AFCI breaker associated with the 12.4 A load.
There is no great change at the panel and for this circuit my suspicion is backwired devices with the possibility of āsomething elseā as noted in a later post by the HO. Iām investigating that this weekend.
Next you connect a long test lead to the main panel neutral bus bar to what ever locations at which you what to test voltage drop. For checking only the neutral wire voltage drop you might getaway with using the EGC. But to check both the neutral and hot wires, then an extension cord is a good long test lead.
With a knowledge of what happens at the main panel with the 12.4 A load change, then you can go to the various outlets on the circuit and see what both the neutral and hot voltage drops are at the various outlets. The 12.4 A load change should be on the last outlet of the circuit. The various voltage drops should tell you where the problem(s) are.
I did that with a #12 thwn wire.
This follows Larryās method with the drop cord also. In the postings I thought there was something else involved with his method which is why I asked for clarification.
A single line voltage drop for #14 copper, and 12.4 A is 2.5 ohms for 1000 ft or 9 V at 12.4 A is 1000*0.363/2.5 = 1000*0.145 = 145 ft.
The above should be about correct if I didn't make any mistakes.
If you really have a long cable before the first outlet, and then closely space outlets, and your high resistance is at the first outlet, then the difference between outlets might not be much, but there would be a large drop to the first outlet. You failed to provide any good specifics on your measurements.
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Agreed. With above.
This should have been a simple ābad neutralā with the descriptions given by the HO.
After arriving and going through, I find out there may have been the possibility of lightning strike back in December(?), and recently found out there may have been some āother workā done by someone, which is why I guess Iām heading in the crawl space this weekend, as much as I hate it...
Tuesday we cleaned and resqueezed the neutral connections at the tap takeoff pole, re-terminated all connections at the transformer pole and the associated underground service drop all the way to the meterbase to eliminate the POCO as being the problem.
I now have a Guardian recorder in place at the meterbase, and a Dranetz HDPQ recorder set up on the circuit in the house.
A lot of my confusion came from the fact that things are burning up on different circuits all over the house, which as I stated before, led me to believe this was a simple bad neutral at the common points, ie, meterbase combo panel, or POCO transformer.