Bonding Stock Tank Hot Tubs

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I am reopening this thread after corresponding with the owner. Apparently this tank is a custom deal but has no means of grounding. My own response is to have someone weld a lug to the tank. Maybe some of you have a different idea. There is an electrician on the job

Here is one pm from Bob

There is uncertainty about how to bond to the tub. The NEC is a bit unclear as to what is acceptable so we are looking for some insight form those that may have solved such a problem. There is nobody in The Boise area that performs exothermic welding so that options seems to be out. The only metal on this spa is the stock tank shell...no lights, ladder, hand rails etc. The equipotential grid has been laid with #8 copper made for this purpose. Copper #8 has been pulled from the equipment utility room to the tub in underground conduit ready to bond. However, there is uncertainty as to properly bond to the tub. Welding (e.g. a stud or lay in lug) seems to be frowned upon by the inspector because of the dissimilar metals being used. Any advice you have have or "goto" sources would be appreciated.
 
does it have legs on it that could be clamped to? Are there any screw points for installation purposes? Otherwise, the Jimmy Bob method of taking a screw high enough to be outside the water line, from inside out, bolting it down tight, sealing completely and using the lefover bolt part for the ground to connect to is the only alternative.. saw it once using a stainless coach bolt...
Other idea is to cut in a brass or copper drain system for draining the water as needed for changing, making sure all connections for the section of drain are both mechanically and electrically sound... and then grounding the drain pipe.. should ground the whole tub. But, could be a problem depending upon the drain connection itself... especially if one were to change the drain in the future to pvc... so would try to bond direct to tub shell by the first method.
 
I don't see how this would be achievable without welding on either a stud or a tapped pad of some type. Most locations on the tank are going to be too thin to rely on threads alone to achieve the continuity, plus it will probably leak.

I don't think you want to try to use the metal drain line, if there is one. It will be mounted to a bulkhead fitting which has rubber gasketing interrupting continuity.

A steel pad with a tapped hole for attaching ground could be welded or brazed to any location on the tank by a weld shop or mobile welder. A stud would work also, but the pad will be less likely to break or leak. It can be touched up with cold galvanizing compound after welding.

Whatever dissimilar metal issues the inspector is concerned about would exist regardless - you have to mate a copper bonding conductor to a galvanized iron tank. I would use Kopr shield on the connection and not worry about it. It's not any different than a bond to building steel the way I see it.
 
Bonding Stock Tank Hot Tub

Bonding Stock Tank Hot Tub

The Stock Tank has no metal (no ladder, rails, lights, etc.) other than the galvanized steel shell. The drain is PVC. There is rebar in the foundation base that is part of the equipotential plane and connected to the 1x1 copper grid. The shell is put together in sections overlaping a new inches and bolted together with 3/8" bolts. These locations are available for welding. Our electrical inspector seems to think that welding is not reliable and it needs to be exothermic welded that is not possible in this area because no one does this type of work. Best solution would be to weld a stud on the shell and bolt a copper lay in lug in each section and then connect all these with #8 copper to the grid and back to the pump house. Is this an acceptable solution? Any electrical inspectors out there who could weigh in?
 
you say the sections overlap and are bolted.. I assume the bolts go from inside to outside? Which means you could insert a washer style connector under a nut at each section? Then clamp the wires bonding each of the sections the same as some farmers did in New Jersey where I lived a few years, as this sounds like one of those expandable water troughs like my neighbor had...

He had two of those clamped connectors with a wire running between them... creating what I now know is a bonding of the whole shell... but as a ten year old I just thought it was something to tie pieces of plastic to watch blow in the wind...

Might be an easier way..not sure.
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