Changing circuit breaker

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jimbo123

Senior Member
Can a circuit breaker inside a bucket in a sq. d module 5 mcc be replaced with a new cb. Replacing a 15a with a 60a cb for new installation. Atleast 30 percent of the buckets are out of service since the equipment was removed from operation. All work in mcc will be done deenergized .

Is there another way for this to be done ? Or is this acceptable ?
 

jdsmith

Senior Member
Location
Ohio
In general this is OK. The one thing to check is the size of the wire coming from the MCC bucket stabs to the line side of the breaker. The standard practice is to size these jumpers to match the breaker that the factory installs. Some plants specify when they buy MCCs that these jumpers are sized according to the largest motor that could conceivably be connected to that bucket. i.e. if we buy a size 3 starter bucket with the breaker sized for a 30 HP motor, we would ask for the jumpers to be sized for a 50 HP motor since that's the largest motor we may want to run from this size 3 starter in the future.
 

Jraef

Moderator, OTD
Staff member
Location
San Francisco Bay Area, CA, USA
Occupation
Electrical Engineer
In general this is OK. The one thing to check is the size of the wire coming from the MCC bucket stabs to the line side of the breaker. The standard practice is to size these jumpers to match the breaker that the factory installs. Some plants specify when they buy MCCs that these jumpers are sized according to the largest motor that could conceivably be connected to that bucket. i.e. if we buy a size 3 starter bucket with the breaker sized for a 30 HP motor, we would ask for the jumpers to be sized for a 50 HP motor since that's the largest motor we may want to run from this size 3 starter in the future.
Yes, in general the stab assemblies are pre-made by machine and they don't really have that many sizes, they just use the cable size for a particular bucket range. So since the smallest bucket can have up to a 125A feeder, most MCC mfrs just use wire on the stab assemblies that is rated for connecting to that even if the FCB or starter is smaller. but you should check first.

Also, UL listing is an issue if that's important. You cannot modify a bucket in the field with regards to power devices and not void the UL listing of that bucket, and if you install a non-listed bucket into an MCC, it voids the UL of the entire lineup. That may or may not be an issue, but even if this isn't going to have a permit and be inspected, you need to check with your insurance adjuster.
 

jim dungar

Moderator
Staff member
Location
Wisconsin
Occupation
PE (Retired) - Power Systems
You cannot modify a bucket in the field with regards to power devices and not void the UL listing of that bucket...
This is case dependent.

The Square D Model 5 motor control center book tells you which breakers to use. Although in the long run it may be cheaper instead, to replace the entire breaker assembly/mechanism on this design MCC.
 
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