Closed Transition Starter

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RAYMFL

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Seminole Co
A fire pump is controlled with a closed transition starter. The WYE conductors to the pump are #6 THHN cu and the DELTA conductors are the same size. The motor is 75hp and draws 70.4A at 480V. I thought that once the transition was complete, that the WYE connection would be effectively opened through the resistors and the full load current would then be carried by the conductors on the DELTA connection. The manufacturer (through a 3rd party) said that the current would be parallel through the WYE and DELTA so that sizsing the conductors on the DELTA connection for the full current rating of the motor was not necessary. Can someone shed some light on this for me. I have never delt with one of these starters.

Ray
 
Look up 430.22 C. In the 2005 edition, it states that the conductors between the starter and motor are to be sized at 58% of the full load current of the motor.

In the wye connection (starting), the motor is configured so that each coil gets about 1/2 voltage. To do so, the starter must apply line voltage to 3 of the 6 wires that run to the motor, and short out the other 3. (Center of the wye).


In the delta connection (run), all 6 wires are at line voltage.

Obviously, the wye connection must be opened before the delta connection is closed, or bad things will happen. Both mechanical and electrical interlocks are employed. Closed or open transition has no effect on this. The timer in such a starter is not an ordinary one at all. In fact, it's called a wye-delta timer. The start contacts open, then there's a brief (1/2 second or so) delay, then the run contacts close. This is to allow the shorting contactor (start) to drop out before the line (run) contactor closes.

During starting, all 6 wires have starting current on them. This is not much more than full-load current, due to the nature of the connection. During running, each set of 3 wires has about 1/2 the full-load current on them. Because a perfect motor is impossible to manufacture, the current will not be exactly half, hence the 58% requirement.

An open transition starter interrupts all current to the motor during the start-run transition. A closed transition supplies limited current, through resistors, during the transition.

The reason for a closed transition is because a low-inertia application (like a close-coupled fire pump) will slow considerably, and might stop completely during the transition.

Rob.
 
Thank you. I got it sorted out in my head today and was able to make sense of the operation. I have never dealt with a closed transition before and wasn't sure what was taking place during and after the transition. The reason the closed transition was specifiied was to keep from putting too much burden on a generator at startup. Changes happen and now the fire pump controller will be fed directly from the utility transformer and the WYE DELTA isn't needed. Could change back in the future though.

Again, thanks for the reply,

Ray
 
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