Re: Conductor sizing
bwyllie, if you are looking for the minimum conductor size you left out two important specs. What kind of cable insulation? What is the temperature rating of the terminals?
I am going to assume you are using THHN on 75-degree terminals. To figure the cable size start in the 90 degree column of table 310-16 for THHN conductors. Apply ambient temperature correction factor at the bottom of table 310.16 if any (I assume none). I am looking at 2/0 being rated at 195 amps @ 90 degrees.
Now apply adjustment factors from Table 310.15(B)(2)(a) for the number of current carrying conductors (4), which gives you a .8 correction factor. Multiply .8 times 195 equals 156 amps. 156-amp cable is good on 150-amp OCPD. Now check to see if 156 amps exceed the rating of the 75-degree column for 2/0. It does not. Good to go.
2/0 phase and neutral is the smallest size allowed for you application. EGC is sized from 250.122 which is #6 AWG cu. GEC is table 250.66 or #4 AWG cu.
If you wish to use 3/0 AWG for phase, neutral, EGC, and GEC you may certainly do so, but it is not required? Dereck