CONDUCTOR SIZING

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samiam12

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I HAVE A 120VAC CIRCUIT COMING INTO MY PLC CONTROL PANEL. INSIDE THE PLC PANEL, I WILL BE PLACING A 60 AMP FUSE. AFTER THE 60 AMP FUSE, WE ARE GOING TO BRANCH OUT TO OTHER MISC. CONTROL & INSTRUMENTATION CONTROL PANELS WHERE EACH PANEL WILL HAVE ITS OWN MAIN CIRCUIT BREAKER TO SHUT OFF POWER TO JUST THAT PANEL. MY ELECTRICAL ENGINEER THINKS WE NEED TO SIZE THE CONDUCTORS FOR THE 60 AMPS, I THINK WE ONLY NEED TO SIZE IT TO WHAT THE MAIN CIRCUIT BREAKER IS RATED FOR IN THE REMOTE PANELS. CAN SOMEBODY HELP? THANKS!
 
Re: CONDUCTOR SIZING

What you need to ask yourself is why are you going to use a 60A OPD if the connected load is going to be equal to or less that the breaker rating for one the sub panels. It doesn't make sense.

Listen to your electrical engineer. If the connected load warrents a 60A OPD, then size the conductors accordingly.
 
Re: CONDUCTOR SIZING

A conductor is sized at its protected ampacity. The downstream device does not affect the fault current that can be deliverd thru the 60A fuse.
 
Re: CONDUCTOR SIZING

WE ONLY NEED TO SIZE IT TO WHAT THE MAIN CIRCUIT BREAKER IS RATED FOR IN THE REMOTE PANELS. CAN SOMEBODY HELP? THANKS!
So, let me get this straight. If I install a 60A subpanel in my home and supply it from a 100A circuit breaker in my main panel, I only need to size the wire for the 60A main OCPD in my subpanel? A ground fault between my main panel and my subpanel could then conceivably draw up to 100A before tripping the OCPD in my main. In the mean time, my wire and along with it, my house is burning.

Am I missing something? I do know that within a given enclosure wires are allowed to be sized for the load, at least with regard to our machinery. But to my understanding, wires exiting the enclosure are required to be sized per the supply OCPD.

Bob
 
Re: CONDUCTOR SIZING

Bob, I don't think anyone was saying that at all. If you have a 60 ampere circuit, you have to use 60 ampere wire and a 60 ampere overcurrent device. If you are not protecting the wire, you then have to meet the requirements of 240.21. :D
 
Re: CONDUCTOR SIZING

This is covered by the tap rules in 240.21.

Paraphrasing 240.21
If the conductors leave the enclosure, they need to be 60A. If the conductors are less then 10' long, they can be sized to the OCPD at the end of their run. If they are between 10' and 25' they can be sized to their OCPD but cannot be smaller than 20A. If they are longer than 25', they need to be 60A rated.
 
Re: CONDUCTOR SIZING

The circuit breakers in the remote panels are going to be sized smaller (like 5, 10 or 15 amp). Will the conductor still need to be sized for 60 amps or can it be sized for the lower current rating on the smaller circuit breaker?
 
Re: CONDUCTOR SIZING

If the conductors are longer than 25' they are not covered by any tap rule, so they need to be fully rated (60A).
 
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