Derating 3-Phase Receptacles

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The transformer is plug connected, the load is plug connected, and I have a mixed load. I am not restricted to only HP rated receptacles for this particular application.
Some questions stem from discussion thus far...

Where is the xfmr primary protection located, before or after the plug? If before, do you control its rating? If after, have you determined type and rating? Sizing conductors depend on this, and sizing the receptacle/plug depends on the conductor size and circuit rating mostly (though other considerations are noteworthy as mentioned).

Is there any reason for which the plug/receptacle connection must be made or broke under load? ...or is it simply that you want to design it for the possibility because you cannot ensure that it will never be made or broke under load?
 
The transformer receptacle's OCPD will be after the receptacle, meaning there is not OCPD between the receptacle and transformer. I have sized the fuse and include the size (25A) in the user manual and electridal schematics. The plug's chord is sized for the 25A fuse.

The equipment normally wires directly to a service disconnect. The transformer is a rarity, as well as the switch rated plug. I believe the plug should be able to disconnect under load if needed, but it will not be it s normal operation. The meltric has a pushbutton pawl on the receptacle that will break the circuit before the plug can be removed. The plug then has to be rotated before it can be removed.

In my honest evaluation, the 60A single phase plug/receptacle is the better choice than the three phase derated for single phase use.
 
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The transformer receptacle's OCPD will be after the receptacle, meaning there is not OCPD between the receptacle and transformer. I have sized the fuse and include the size (25A) in the user manual and electridal schematics. The plug's chord is sized for the 25A fuse.
Your first sentence doesn't make sense. You say the ocpd is after the receptacle but yet say it is not between the receptacle and transformer...???

Are you using a primary only protection schema for the transformer? Under the NEC, you can only go to 125% of the rated primary current (19.5A) and round up to next standard size (20A). Using primary and secondary protection schema, you can size the primary ocpd up to 250% (39A), but not permitted to round up to next standard size (35A max standard rating).

You can size primary protection at 25A, but because it's greater than 20A, you will have to implement secondary protection also, at not greater than 125% of rated secondary current (31.25A, next greater standard size of 35A permitted). Refer to 450.3(B).

The equipment normally wires directly to a service disconnect. The transformer is a rarity, as well as the switch rated plug. I believe the plug should be able to disconnect under load if needed, but it will not be it s normal operation. The meltric has a pushbutton pawl on the receptacle that will break the circuit before the plug can be removed. The plug then has to be rotated before it can be removed.
Using a switch rated plug/receptacle combo is, IMO, purely a design decision. If plugged in directly to an immediately adjacent disconnect (service or otherwise), it would simply be a matter of opening the disconnect before disengaging a standard duty plug.

In my honest evaluation, the 60A single phase plug/receptacle is the better choice than the three phase derated for single phase use.
I agree the single phase plug is the more appropriate choice... but if you are only using 25A, or even 30A xfmr primary protection ocpd, all that is necessary is a 30A rated plug/receptacle combo. The only doubt on my end is whether or not the 25A (or 30A) fuses will survive under all nominal operating conditions. I'm not saying they won't... I simply don't know if they will handle all non-fault surges without blowing. I know you said there is a delayed start... are the motor controls are configured so neither motor starts at the same time? If yes, then I'd feel pretty comfortable fusing at 30A and only slightly more skeptical at 25A.
 
OCPD is before the Receptacle. I have the secondary fused at 40A. I will proceed with the 60A single phase receptacle in case the primary OCPD does have to increase, and for the fact it has the increased ratings.

If I have to use Meltrics in the future, I will consider using the smaller ratings. Hopefully by then they will have all the ratings for all of the devices in their catalog.
 
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