We have had many issue with the interconnection of zig zag transformers and PV string inverters. The utility sets the sizing requirement calculations, which our engineer calculates. Zig zags are only required on systems larger than 100kW.
The problem is this; we are required to provide a single phase test on all three phase interconnected PV systems. If we happen to have a utility required zig zag zag transformer on the line, the test will fail more often than not. We turn off a breaker creating the single phase event. The inverter immediately stops producing power. So far no problem. The inverter starts a 5 minute count down.
During this part, the tester is taking voltages and current numbers.
We re-establish the lost phase conductor. Now the inverter is not supposed to start for 5 minutes. It starts 3 minuted later (the amount of time it takes to jot down voltage and current). Thus the test fails.
I believe what is happening is that upon loss of phase, there is a voltage spike that trips the inverter. The inverter does not see a phase loss. I believe the zig zag is creating voltage on the lost phase wire, tricking the inverter into thinking it can start after 5 minutes. If the inverter is left with a lost phase, it will try to start after the 5 minutes, but will see a voltage spike again, thus repeat. It does start to produce power in the 2 seconds, thus test will fail.
I have heard neutral ground reactors, instead of zig zags, do not have this problem.
Just for fun, I disconnected the neutral from inverters and connected them directly to zig zag XO. The inverters reacted fine in single phase testing.
Has anyone had this issue, and even better, solved it?