Feeder Breaker settings based on 25' Tap Rule

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brian5

Member
Location
Midwest
I am upgrading a small portion of a feeder system. I am using 25' tap rule for 3 Loads off of a 1600Amp Breaker. I sized parallel 350 to protect to one third of the 1600A.

Tap one feeds a 400 Amp Disconnect to protect a previously installed 500 running to a distribution panel with a 600 Amp Main Breaker.
Tap Two feeds an auxiliary switchgear with 2 loads 1. 350hp motor 2. 150hp motor. Both Motors are non-Continuous
Tap Three feeds a distribution panel with a 600 Amp Main Breaker.


25 foot tap rule Question.jpg

For the Main Feeder breaker for this circuit 1600A Sensor:

I am looking for help on why the LTPU cannot be set above 620 Amps?

I want to ensure that there are no errand trips on the 1600 Amp Breaker.

Thank you for your help!

Brian
 

smoothops10

Member
Location
FL
Occupation
EE
Hard to see but looks like tap 2 is terminating in 800AT. No 'round up rule' allowed for taps. Would need to terminate tap 2 in 600AT maximum for starters.

That will probably not be enough for your 500 HP of motor load. Sorry to say but the whole thing looks hooky to me.
 

infinity

Moderator
Staff member
Location
New Jersey
Occupation
Journeyman Electrician
Hard to see but looks like tap 2 is terminating in 800AT. No 'round up rule' allowed for taps. Would need to terminate tap 2 in 600AT maximum for starters.

Looks like 800 to me too. If he wanted to keep 2 sets he would need a minimum of 600 kcmil.
 

brian5

Member
Location
Midwest
Answers

Answers

Infinity, I am supplying the information to upgrade.

Smoothops10, What is Hooky?

How can I attach a better picture?

I will try to explain better......

Main Breaker (2B) is a 1600 Amp Breaker. I am looking for setting for this breaker based on the 25' Tap Rule.

I based the 3 taps on parallel 350 to be greater than 1/3 of the 1600 Amp breaker. 350 Kcmil THHN I am using 350 amps per parallel feed. Giving me 700 Amps capacity per load.

TAP 1 : I am installing a 400 Amp Fused Disconnect to supply the Control Room I- Line to Protect the 500 Kcmil THHN.

TAP 2: Auxillary Switchgear 2B-1A feeds breakers 2B-1B, 2B-1C. 350HP & 150HP Non continuous Motors.

TAP 3: SouthEast I-Line Panel has a 600 Amp Main Breaker


I am looking for help in setting the main breaker. I feel the main breaker should be set at 1600 Amps. Based on the following

Tap 1: 400 Amps
Tap 2: 685 Amps
Tap 3: 600 Amps

18-3-9 single line.JPG
 

infinity

Moderator
Staff member
Location
New Jersey
Occupation
Journeyman Electrician
The 1600 amp 2B is fine if your load calculation says that 1600 amps is enough. The problem is the 800 amp OCPD at 2B-1A, it needs to be no more than 620 amps {310*2=620} to protect your parallel 350's or they need to be changed to 600 kcmil {420*2=840} to get you enough conductor for the 800 amp OCPD.
 

brian5

Member
Location
Midwest
The 1600 amp 2B is fine if your load calculation says that 1600 amps is enough. The problem is the 800 amp OCPD at 2B-1A, it needs to be no more than 620 amps {310*2=620} to protect your parallel 350's or they need to be changed to 600 kcmil {420*2=840} to get you enough conductor for the 800 amp OCPD.

Thank You

Brian
 
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