is it legal to have RMC runs exposed outdoors?

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don_resqcapt19

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Re: is it legal to have RMC runs exposed outdoors?

Bennie,
The 900 psi calculation for an 8000' run of 1.25" pipe at 3 gpm is correct. The friction loss is about 10 psi and the head pressure for 2000' of elevation is 866 psi.
Don
 

bennie

Esteemed Member
Re: is it legal to have RMC runs exposed outdoors?

What is the weight of a 2000 foot column of water in a 1.25 diameter pipe?
 

iwire

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Re: is it legal to have RMC runs exposed outdoors?

One cubic foot of water weighs 62.4 pounds (for fresh water at 32 degrees F.), one cubic foot of water is almost 7.5 US gallons

For a 2000 foot long 1.25" pipe I come up with a volume of approximately 17.44 cubic feet.

17.44 cubic feet x 62.4 lbs = 1063 lbs of water.

Or take Don's figure of 866 and multiply by 1.25 and get 1082.5 lbs.

I think we are close enough for electricians. :p

Don how do you figure The friction loss?

Bob
 

bennie

Esteemed Member
Re: is it legal to have RMC runs exposed outdoors?

Will the pump lift this total weight plus overcome the friction?

[ June 08, 2003, 06:06 AM: Message edited by: bennie ]
 

don_resqcapt19

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Re: is it legal to have RMC runs exposed outdoors?

Bob,
I just did a search on "friction loss calculation" and found an online calculator.
You don't need the total weight of the water in the pipe to calculate the required pressure in psi. The pressure is in pounds per square inch, the size of the pipe and the total weight of the water does not change the pressure in psi. A bigger pipe will require more work output to produce the required 900 psi across the larger area of the larger pipe, but the psi does not change. A one square inch column of water one foot high weighs about 0.433 pounds. This weight multipled by the total lift or head givs you the require pump pressure in psi to lift the water. You need to add the friction loss and the desired pressure at the top to get the total required pump discharge pressue. In this case, with a pump discharge pressure of 900 psi, a 2000' lift, and 10 psi of friction loss there will be about 24 psi available at the outlet at discharge end of the pipe run.
Don
 

iwire

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Re: is it legal to have RMC runs exposed outdoors?

Hi Don, I did the total weight calculation because Bennie asked, I understand that the total weight is different from head pressure.

I also know that my example of multiplying the psi by the diameter of the pipe to get the total weight of the water was a quick and dirty method that only came close because the 1.25" pipe has close to 1.25 square inch of area.

Had it been a 6" pipe I would have been way off.

I was curious about the friction loss, I would think things like the velocity and viscosity of the fluid and number of bends in the pipe would have an effect on the friction.

It is great what you can find on the web, thanks and have a great day.

Bob
 

tom baker

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Re: is it legal to have RMC runs exposed outdoors?

Friction loss will be minimal at the low flow rate proposed. I need to check on the HP proposed for the pump as it seems low. There is a Water HP formula it determines the HP needed to left a gallon of water a foot in elevation, but it may not apply to a positive displacement pump.

I agree with Bennie, it would be far easier to tank in the water. Also, rain water storage would be a very viable alternative. Even 10-15" water a year can yield considerable storage if collected from a roof and filtered.
 

don_resqcapt19

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Re: is it legal to have RMC runs exposed outdoors?

bob,
I was curious about the friction loss, I would think things like the velocity and viscosity of the fluid and number of bends in the pipe would have an effect on the friction.
You are correct that all of the above plus a factor for the "smoothness" of the inside of the pipe are a part of the friction loss. I didn't add anything for bends, but at this low flow rate they wouldn't add a lot to the loss.
Don

[ June 08, 2003, 09:43 PM: Message edited by: don_resqcapt19 ]
 

bennie

Esteemed Member
Re: is it legal to have RMC runs exposed outdoors?

No, plumbers can only make it flow downhill :D
 

rselina

Member
Re: is it legal to have RMC runs exposed outdoors?

Thank you all for your replies. I never expected so much feedback! Anyway, I will try to answer some of your questions/comments.

Tom Baker: The spring is not free flowing so a ram pump will not work. We're using a positive displacement pump for the design at this point. I think a solar setup will be the most economical way of making this work too, but the boss doesn't like the idea since he really wants the place to be flexible to future upgrades and so on. he doesn't think solar would cut it if we decided to go bigger.....

GWZ2: The primary line to the ridge comes up from the other side of the mountain unfortunately, so there is no way to splice off and have a transformer at the location. What exactly do you mean without ecco problems?

Beenie: The change in elevation is 2000 feet. It is a steep grade down to the pump. That being said, the existing facility (this will be part of an expansion project) already has water and power down to the spring, but it is 40 years old, illegal, and will have to be replaced. I guess my only point is that it has been done before, and they did it though a much steeper (but more dirrect path) They drop 2000 ft in 5000 linear feet. At some points it's a 80-90 degree clif and they had to use technical cimbing gear to get the pipe and wire down there (it's all exposed, no conduit...very illegal), anyway, getting off-topic. The project has not been engineered yet, they want to take first stab at it in-house and then allow someone else to finish.

Pierre: The pump will only run for about 1 hour a day durring regular operation, maybe 2. When we inntitally fill our 200,000 galons worth of tanks though, they'd want to run it continuously until they're full. My feeling is that we should use solar and just fill them by truck first time around, but we'll have to see....

Tom baker and gwz2: I'm with you guys on the legality. I've read articel 300 and 344 and neither seem to prohibit this action, but the building authority thinks otherwise so we really need something to prove to them that it is okay (maybe legally they're supposed to prove it to us, but this is NM, everything is backwards :) )

iwire: We can infact use 480V 3 phase. 3 phase motors work a-ok for this kind of stuff. 20' anchors and 3" sch 80 steel galvanized pipe seems pretty indestructible to me too. If we went 1.5" like you later suggest that would be very beneficial for cost and ease of installation.

Beenie: We will get an electrical and hydraulic engineer to review the plan and place their seal of approval on it before anything is built. I certainly have my doubts too. Trucking water up to the site is on the table right now, but there are some other forces at work here too pushing for a water source (different people are paying for installation and operation, so operations wouldn't be very happy paying for water to be trucked up every three months and so on.....). As far as your concerns as to simply getting the water up the 2000' vertical run, they do it now so it must be possible right? :D Any other references aside from running conduit on a roof to a HVAC unit that would indicate that this is legal? In the case of HVAC, is it explicitly allowed or is it not mentioned, therefore making it okay? I've already stumped a couple of inspectors with this whole problem, so it looks like it's up to you guys :D
 

jim dungar

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Wisconsin
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PE (Retired) - Power Systems
Re: is it legal to have RMC runs exposed outdoors?

To minimize the voltage drop, use a set of transformers. At the source boost the voltage up to 600V and then step it down at the pump. Small transformers won't have compensating taps, so you may even want to add another buck-boost unit at the pump to keep your voltage as high as possible.

Unless I've totally messed up this should allow the conductors to be reduced to 2AWG.

As far as finding permission to run the conduit exposed, you may be caught in a Catch-22 situation. In some cases the NEC states what can not be done in other areas it says what must be done, but rarely does it say what may be done. The result should be that things are allowed unless they are specifically denied or mandated. This, "approval by omission" is impossible to document.
 

iwire

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Location
Massachusetts
Re: is it legal to have RMC runs exposed outdoors?

Rob, thanks for the answers, you got a lot of response because this is an interesting project.

When you decide how you are going to do this project can you post back and let us know how things turned out?

Bob
 

caj1962

Senior Member
Re: is it legal to have RMC runs exposed outdoors?

Getting in here late, but was the question asked ans answered as far as the water line being buried or is it run exposed also? If it has to be buried I would run the conduit in the same trench. I agree that there is nothing in the code that would prohibit the instalation of RMC exposed as long as it was supported at the right intervals.
 

rselina

Member
Re: is it legal to have RMC runs exposed outdoors?

the pipe for the water can be exposed, no conflict there.
Thanks for all the replies and I certainly will let you all know what the outcome was, but don't hold your breath since it won't be installed until this fall :)

Thanks,
Rob
 
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