Motor branch circuits on VFDs

garbo

Senior Member
Does the cable need to be shielded to the motor ?


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At the large place that I retired from they had over 500 VFD'S from 2 to 1,750 HP. Not one drive had shielded cable from the drive to the motor. Almost every drive was within 50' from the motor. All had line side reactors. All wires were in EMT and meta! flex ( sealtite or greenfield ) and copper ground wire from drive to motors. I believe that for normal applications the shielded cable is not necessary & a waste of money. I asked service tech from two drive companies and they said the same thing. In a new building every drive 40 HP & larger were 18 pulse w/o shielded cable. Some of the drives fed plain Jane NEMA frame three phase motors that were over 30 years old and drives had over 120,000 hours of running time.
 

Isaiah

Senior Member
Location
Baton Rouge
Occupation
Electrical Inspector
At the large place that I retired from they had over 500 VFD'S from 2 to 1,750 HP. Not one drive had shielded cable from the drive to the motor. Almost every drive was within 50' from the motor. All had line side reactors. All wires were in EMT and meta! flex ( sealtite or greenfield ) and copper ground wire from drive to motors. I believe that for normal applications the shielded cable is not necessary & a waste of money. I asked service tech from two drive companies and they said the same thing. In a new building every drive 40 HP & larger were 18 pulse w/o shielded cable. Some of the drives fed plain Jane NEMA frame three phase motors that were over 30 years old and drives had over 120,000 hours of running time.

Our run length is only about 150’.
But; it’s run in PVC conduit. Will this become an issue with EMI?
Also the motor windings have integral thermostats and the motor service factor is 1.0. Does this mean I can size to output cable to motor based on its FLA without the 125% adder?


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Location
NE (9.06 miles @5.9 Degrees from Winged Horses)
Occupation
EC - retired
Our run length is only about 150’.
But; it’s run in PVC conduit. Will this become an issue with EMI?
Also the motor windings have integral thermostats and the motor service factor is 1.0. Does this mean I can size to output cable to motor based on its FLA without the 125% adder?


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Only if it bothers something.
FLA is determined by 430.250 for 3 phase motors.
Do you see anything in the code that does not require the 125% for your motor? If so, quote it.
Read in its entirety 430.21, 430.22.
 

don_resqcapt19

Moderator
Staff member
Location
Illinois
Occupation
retired electrician
Our run length is only about 150’.
But; it’s run in PVC conduit. Will this become an issue with EMI?
Also the motor windings have integral thermostats and the motor service factor is 1.0. Does this mean I can size to output cable to motor based on its FLA without the 125% adder?


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It will if you have any sensitive electronic equipment.
Nothing changes the code rule that the conductors to the motor must have an ampacity of at least 125% of the full load current as found in the tables at the end of Article 430.
 

Isaiah

Senior Member
Location
Baton Rouge
Occupation
Electrical Inspector
It will if you have any sensitive electronic equipment.
Nothing changes the code rule that the conductors to the motor must have an ampacity of at least 125% of the full load current as found in the tables at the end of Article 430.

How about using a 100% rated CB?


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jim dungar

Moderator
Staff member
Location
Wisconsin
Occupation
PE (Retired) - Power Systems
If the CB is rated 100% you don’t need to add 125% to the branch circuit
Which is extremely unlikely for breakers under 400A.
I think 99.5% of the branch circuit molded case breakers I have dealt with in my career have been standard ones and subject to the 125% sizing rules.
 

Isaiah

Senior Member
Location
Baton Rouge
Occupation
Electrical Inspector
A breaker rated at 100% of FLA may not allow a motor to start.

I don’t think it would trip in this case with a VFD.
The CB is for short circuit. The overloads protect against overcurrent plus this motor has integral thermostats in the windings
Overloads must be sized to the nameplate service factor usually at 125%


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don_resqcapt19

Moderator
Staff member
Location
Illinois
Occupation
retired electrician
How about using a 100% rated CB?


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Still does not change. The rule requires the motor conductors to be sized with an ampacity of at least 125% of the full load current as found in the Article 430 tables.
 
Location
NE (9.06 miles @5.9 Degrees from Winged Horses)
Occupation
EC - retired
I don’t think it would trip in this case with a VFD.
The CB is for short circuit. The overloads protect against overcurrent plus this motor has integral thermostats in the windings
Overloads must be sized to the nameplate service factor usually at 125%


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Overloads are sized at nameplate FLA. The many newer blocks have an option for setting them at class 10-30 but the overload is set at FLA.

I agree for drive it most likely won't trip, but the conductors after the drive still need to be 125%
 

Isaiah

Senior Member
Location
Baton Rouge
Occupation
Electrical Inspector
Still does not change. The rule requires the motor conductors to be sized with an ampacity of at least 125% of the full load current as found in the Article 430 tables.

Good to know.
I’ve got an engineer here telling me that “under engineering supervision” the 125% rule can be superseded.


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