motor starter without overload relay / protection?

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anbm

Senior Member
Can a motor be controlled by starter without overload relay / protection
if the motor is protected by a thermal magnetic breaker in panel?
 

tom baker

First Chief Moderator
Staff member
Or if the motor is thermally protected.
And there is an exception, for a motor that is manually controlled if under 1 hp, where you are at the motor, so this would be seldom used.
And a mpcb can only be used as part of a listed controller.
 

petersonra

Senior Member
Location
Northern illinois
Occupation
engineer
Or if the motor is thermally protected.
And there is an exception, for a motor that is manually controlled if under 1 hp, where you are at the motor, so this would be seldom used.
And a mpcb can only be used as part of a listed controller.
Mpcb are not mcps. Mcps can only be used as part of a listed controller.
 

paulengr

Senior Member
What's the difference between overload protection and overload relay in starter? I thought they are same?

Nope.

Overload protection means you protect the stator coils from burning up. As an obvious example in a submersible motor it’s water cooled. Using a current simulation is a waste of time. Virtually all of these have Klixxons epoxied into the stator coils and are wired in series with the starter coil. This is an extremely reliable and inexpensive way of protecting the stator that does not need an overload relay.

Stepping up to the 250+ HP world at this point the rotor is more thermally limited than the stator. At this point typically we have microprocessor motor protection relays. It uses CTs and they are typically door mounted but don’t need to be. Some older starters use a fixed current relay set to say 4-5x FLA with a timer in conjunction with the traditional overload relay. Often these also use RTDs which are more effective than overload relays except again during startup. So it’s a “starter relay” in the end but it’s not a bimetallic or eutectic overload relay.

Finally the overload relay doesn’t need to be on the contactor. It is very common for IEC starters to use an MMS (manual motor starter) with an integrated bimetallic relay. In this configuration the contactor is optional and is only needed for automatic control. So technically we’ve just rearranged the parts. It’s not fundamentally different,

And as another Code/direction with fire pumps the wiring is oversized and they are installed without an overload relay at all. Unless the motor burns up (shorts out) we do not trip.
 

anbm

Senior Member
Nope.

Overload protection means you protect the stator coils from burning up. As an obvious example in a submersible motor it’s water cooled. Using a current simulation is a waste of time. Virtually all of these have Klixxons epoxied into the stator coils and are wired in series with the starter coil. This is an extremely reliable and inexpensive way of protecting the stator that does not need an overload relay.

Stepping up to the 250+ HP world at this point the rotor is more thermally limited than the stator. At this point typically we have microprocessor motor protection relays. It uses CTs and they are typically door mounted but don’t need to be. Some older starters use a fixed current relay set to say 4-5x FLA with a timer in conjunction with the traditional overload relay. Often these also use RTDs which are more effective than overload relays except again during startup. So it’s a “starter relay” in the end but it’s not a bimetallic or eutectic overload relay.

Finally the overload relay doesn’t need to be on the contactor. It is very common for IEC starters to use an MMS (manual motor starter) with an integrated bimetallic relay. In this configuration the contactor is optional and is only needed for automatic control. So technically we’ve just rearranged the parts. It’s not fundamentally different,

And as another Code/direction with fire pumps the wiring is oversized and they are installed without an overload relay at all. Unless the motor burns up (shorts out) we do not trip.
I appreciate your response but this is way beyond what I need to know :p
 

Jraef

Moderator, OTD
Staff member
Location
San Francisco Bay Area, CA, USA
Occupation
Electrical Engineer
A "motor starter" moniker does imply that the device INCLUDES an OL relay. Without the OL relay, is is just a motor contactor. Motor contactors are perfectly valid for motors that have some other means of OL protection. The NEC dictates that there must be "running overload protection" in a motor circuit and what levels of protection are provided at a minimum, but does not dictate how that is accomplished. As said, there are several ways to achieve this.
 
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