rattus said:
Okie-dokie. I was at my best friend's house earlier tonight, and we read through this thread together. He is an EE who specializes in HV distribution, but is more into system design and protection, and not so much the hardware.
During our talking, it became apparent that we need to differentiate between the evolution of electrical distribution, and the design of present-day systems. Also, I need to go over some of my posts and clarify a bit, but later on.
Many older systems were in place before the advent of poly-phase power, and most lighting loads preceded most motor loads. When someone wanted to add a 3-ph motor or two to an existing 1-ph system, it was usually done by adding a high-leg to a 240/120v 1-ph service.
In fact, a friend of mine from younger days (I'm 52, for reference) grew up in a house that had a separate 10ga wire run from the pole with the 3-wire service, through the meter and a separate disconnect, and was used solely for the A/C compressor.
This is the epitome of converting 1-ph to 3-ph by adding a second primary phase conductor and one more transformer to an existing system. Yes, the system neutral was already there, so there was no need for a third phase for Delta-Delta, even with only two transformers.
At this point, I want to make it known that this is the perspective from which all of my posts in this thread have been. I understand that there can also be Delta-Delta with two transformers, but this requires all three primary phases, whereas the Y-Delta does not, and only requires two phases and a neutral.
I live in Richmond, VA., (Va being one of the Original 13 Colonies), and an older industrial city, so there is a plethora of older electrical systems around. There are a lot of corner-grounded 240v and 480v systems, and high-leg 240/120v Delta systems still in use.
On the other hand, almost all new 3-phase services are 480/277-Y or 208/120-Y. It's rare to get a Delta service at all for new installations. In fact, let me quote from Dominion Power's Blue Book:
120 CHARACTERISTICS OF ELECTRIC SERVICE
120.1 The Company normally provides the following secondary voltages:
• Single-phase: two-wire 120V
• Single-phase: three-wire 120/240 or 120/208 volts nominal.
• Three-phase: four-wire 120/208 and 277/480 grounded wye
• Three-phase: four-wire 120/240 open delta* volts nominal.
*The service size for this three-phase four-wire 120/240 volt open delta connection shall be limited to 200 amps. An open delta connection can create current and voltage unbalances that could potentially damage the Customer’s equipment. Certain types of equipment, such as motors and refrigeration compressors, are more susceptible to damage with this type of connection. Upgrades of existing delta connections beyond 200 amps are classified as a nonstandard voltage connection
120.2 Requests for secondary voltages not listed above are considered non-standard voltages. These must have prior approval from the Company’s Planning or Design Engineering departments, as well as approval by the Company’s Metering department.
Anyway, my point is that most cases of open Delta are, or rather, were used because the desire was to deliver 3-phase power without having to run the third primary phase. I did not intend to imply that it could only be done that way, just that it usually was.
On my last two large jobs, the one I'm doing now (commercial space with upstairs converted into two apartments) and a gutted-and-rebuilt restaurant, both had an open-Delta/high-leg service, both had A/C RTU's as the only 3-phase loads, and both re-used those A/C units.
The original engineered plans for the restaurant called for a new service of (what else?) 208/120v 3-phase Y system, which would have required new transformers as well as replacement of everything from the service mast to the service trough and the 200a 1-ph and 125a 3-ph fusible switches.
Instead, I managed to re-work the service layout so we could keep everything intact through the switches, and only had to run new conduits and conductors from the load terminals of the switches into the panels. We probably could not have even used the RTU's on 208v.
The second job, the commercial/residantial building which I engineered electrically, was gutted and rebuilt, with all-new services, and only the downstairs RTU was being re-used, but again, it will receive the same power it did before, from a small 3-ph ML panel.
I installed a 200a 1-ph MB panel for the rest of the commercial space, simply omitting the high-leg, and a pair of 200a 1-ph disco's to feed the two ML panels in the two apartments. The point is that I used both open-Delta services as intended: large 240/120v 1-ph loads and small 3-ph loads.
Wow, I didn't intend for this to get so long-winded. My apologies to all of you bleary-eyed forum members.
