Pancake Boxes

Location
NE (9.06 miles @5.9 Degrees from Winged Horses)
Occupation
EC - retired
Probably here too, was trying to be conservative

Let's just say I'm always surprised when replacing fixtures to find a box.
I would almost expect it on homes, but we found some fixtures hung on a drive thru coffee without them. These were inspected buildings, not 5 years old at the time and fixtures were already falling off the facade. I don't think the owner liked the cost to install boxes and hang new fixtures. Real PIA after the fact.
 

Hv&Lv

Senior Member
Location
-
Occupation
Engineer/Technician
Isn't the fixture required to be marked with a volume for it to be added to the box volume?
I'm a little out of the loop here, but doesn’t the exception allow for the fixture wires themselves (up to 4) to be omitted count here?
 

hillbilly1

Senior Member
Location
North Georgia mountains
Occupation
Owner/electrical contractor
I wouldn't go back and change, but would take drastic measures to prevent it happening in the future

(Around here, probly 35% of exterior lites are installed without boxes)
Probably more like 75%. Most are just stubbed out, box (if) added later after siding is put up. Especially lap siding, so the fixture will be straight.
 

infinity

Moderator
Staff member
Location
New Jersey
Occupation
Journeyman Electrician
I'm a little out of the loop here, but doesn’t the exception allow for the fixture wires themselves (up to 4) to be omitted count here?
Yes fixture wires smaller than #14 but not the branch circuit wires contained in the OP's (2)-14/2 cables
 

curt swartz

Electrical Contractor - San Jose, CA
Location
San Jose, CA
Occupation
Electrical Contractor
In my area virtually all exterior walls have 1/2 shear (plywood or OSB). 7/8" stucco is the most common finish next is some form of Hardie siding.

For stucco if the exterior light lands on a stud/post and is single ended I use a 4/0 pancake. If there will be 2 cables I drill a 4" hole in the shear and chisel 1/4" out of the stud so a standard 4/0 1-5/8 deep box can be used.

For siding the GC's install 2X4 blocks slightly larger than the fixture canopy on top of the shear. The same 4/0 1-5/8 deep box can be installed directly to the shear.

For Stucco that has no structural member in the way I drill a 4" hole and use an NM 4/0 bar hanger box.
 
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