Re: parallel arc vs series arc
Here is the text from Mike Holt's newletter of Monday, Dec. 9th, 2002.:
AFCI Update
MIKE HOLT'S POSITION AS OF OCTOBER 30, 2002
I have pressed the manufacturers of AFCI devices to demonstrate the superiority of the AFCI circuit breaker (as compared to a standard circuit breaker) in preventing a fire from loose terminals and connections. My challenge was specifically directed to Cutler-Hammer because they disputed some of the comments I made in my newsletters. Cutler-Hammer had offered many times to "demonstrate their AFCI technology," but I refused this invitation. I requested, instead of their demonstration, a comparison test of AFCI circuit breakers against a standard circuit breaker, but Cutler-Hammer refused this request. As a result, I submitted a proposal October 30, 2002 to have the AFCI requirement removed from the NEC based on the following:
1. UL 1699, the AFCI standard, does not require the AFCI circuit breaker to protect against fires caused by arcing at loose connections, at loose wires in wire connectors, or at loose screws.
2. Many in the industry (including myself) felt that an AFCI protective device, as required by the NEC, will not significantly reduce the incidence of fires at loose terminations and connections and the AFCI protection device (as currently listed) will not prevent them.
3. The public and the electrical industry have placed their trust in UL and the National Fire Protection Association to protect them. The Code process must be a guardian of public safety and it must put the public interest first. We will fail to maintain public trust if we do not remove the requirements for AFCI's from the NEC until this technology is demonstrated to prevent a fire from loose terminals and connections.
4. If the AFCI protection device is not required to protect against loose terminals, then what good is it? The data available today does not support how many residential fires have been started from loose terminal connections as compared to an arcing fault. Nor can data support how many fires can be linked to faults in premise wiring as compared to faults associated with the plugged-in load.
5. The public and the industry should have the opportunity to see a demonstration where an AFCI will prevent a fire from loose terminals, under the same conditions that a standard molded circuit breaker and fuse could not, or did not. Since the manufacturers state that this device will prevent a fire from this condition (their promotion material), they should show us the proof.
6. What is needed is a comprehensive study on the true causes of electrical fires by a Task Force of people qualified for this purpose. This study should provide the details on the causes of fires, where they occur, and what actions the industry should take to help reduce them. This study needs to be available for public input and debate (just like the NEC process). I'm sure that with the proper study valuable information will be acquired. We may learn:
New products to high-load stress test the wiring system.
To improve the training of electrical professionals on common wiring hazards, and the use of tools designed to find potential hazards.
Better communication to the public about the danger of unqualified persons performing electrical work and the importance of conducting inspections of existing wiring systems by qualified professionals.
To closer look at new products, if any, the NEC should require?
MIKE HOLT'S POSITION AS OF NOVEMBER 5, 2002
On October 31, 2002, Cutler-Hammer contacted me and offered to provide the comparison testing of protective devices as I requested. This meeting was held on Monday, November 4, 2002 in Pittsburgh, PA with Dr. Clive Kimblin [Manager of Standards], Mr. John Wafer [VP and Group Chief Technology Officer], Dr. Joe Engel [Electronics Engineering Manager], and Mr. Brendan Foley [Product Manager]. I personally paid all of the costs incurred for this trip, including transportation and lodging (very expensive when you make last minute reservations).
After having attended the comparison demonstration, and getting the chance to have my concerns and questions addressed directly by those that have the knowledge of this technology, I have changed my position on the effectiveness of AFCI protection devices. As a result, I will withdraw my proposal to remove AFCI's from the NEC.
It is true that AFCI circuit breakers are not required to protect against loose "glowing" connections, but AFCI circuit breakers that are dual-listed for AFCI/GFI or AFCI/GFCI should prevent most fires from high-resistance heating (glowing) at loose terminals and connections
http://www.mikeholt.com/htmlnews/afci/ULreportonterminals.pdf.
The performance tests comparing AFCI/GFI with a standard circuit breaker demonstrated that AFCI/GFCI circuit breakers will save lives under the conditions identified by the manufacturers, including from loose terminals or connections. The comparison test was simple; there were two outlet boxes each containing a duplex receptacle with loose terminals. A 1,500W load was applied to each, and after an hour or so, the receptacles melted and the AFCI/GFI circuit breaker opened within three to eight half-cycles, whereas the standard circuit breaker did not trip.
I personally thought that it was the heat (650?F at the hottest point) from the loose terminals that caused the fire. What I discovered was that the heat from the loose terminals melted the wiring device and the circuit conductors in the box, creating a line-to-neutral or line-to-ground fault. If the available short-circuit current of the fault was 100A, it could take between one and five seconds (120 to 600 half-cycles) or even longer to clear the fault with a standard inverse-time circuit breaker, whereas an AFCI/GFI circuit breaker would clear the fault in less than nine arcing half-cycles from a line-to-neutral fault or two half-cycles from a ground fault.
NOTE: AFCI circuit breakers are not required by the NEC to be dual-listed (AFCI/GFI or AFCI/GFCI). Nevertheless, all four U.S. manufacturers include ground fault circuitry and Cutler-Hammer has chosen to dual-list their devices. The NEC should make dual-listing a requirement since there is no cost difference between dual-listing or not.
I still feel that a comprehensive study on the true causes of electrical fires by a Task Force is needed to provide accurate details on the origin of electrical fires, where they occur, and what actions the industry should take to help reduce them. This study should be available for public input and debate, just like the NEC process.
We all play a critical role in improving life safety by becoming involved in some manner, whether by submitting a proposal, commenting on a proposal, being a Code panel member, or an "outsider" like myself trying to keep people on their toes.
I know you must have lots of questions and I hope the following will answer most of them. I am organizing a meeting in Pittsburgh at the Cutler-Hammer Technology and Quality Center for December 17th from 9:00 a.m. to 3:00 p.m. to demonstrate how an AFCI circuit breaker protects against a fire from loose terminals and connectors, as well as the technology. If you are interested in attending, please contact me as soon as possible.
As always, please let me know your thoughts and feelings. Mike Holt
Notice that he says, "creating a line-to-neutral or line-to-ground fault". He does not know. If this test was conducted AFCI vs GFCI, it is likely that a GFCI would have tripped even before the AFCI if it were a line to ground fault.
I think he was bamboozled by this demonstration.
~Peter