PDF Part 2
Note that at 120VAC 20 sensors put nine milliamps (9.0mA) on ground ? exactly 20 times the single sensor
measurement. This is an excellent illustration of the additive nature of leaking current.
Grounding current can reach levels that pose a risk of electric shock to occupants under conditions of a
compromised grounding conductor in the supply circuit, or maintenance personnel working on a live circuit.
One milliamp will produce a ?startle reaction,? but even this can be dangerous if it causes a fall or causes
contact with a source of higher current. Five milliamps is considered to be the maximum level of ?harmless
current.? Above this level, physiological effects appear. Sustained muscular contraction, and a ?can?t let go?
reaction are noted at 10-20 milliamps, a level approached by the 20-sensor example above.
Grounding current levels between the branch breaker panels and the service entrance, where ground and
neutral are tied together, will be even higher. Grounding current can also lead to tripping of GFCIs or
malfunctioning of other equipment sharing the grounding conductor.
Why is the grounding conductor used as a return path?
Sensor manufacturers could leak the necessary supervisory current through the load for some devices, but
this solution has several drawbacks. Current cannot pass through ballasts and transformers, so this method
limits control to incandescent lamps, which are seldom used in commercial buildings due to requirements of
the same energy codes that dictate sensor use. Leaking to load also requires sizing the device to the load, and
specifying minimum loads to prevent glowing filaments. Finally, having current flowing at the load when the
device is presumed to be off creates a safety hazard.
The best option is to use the grounded conductor (neutral) as the return path. This approach allows control of
all types of lighting loads and creates no safety hazards; it is the best and safest solution. The primary reason
manufacturers don?t use this path is because neutral conductors are not routinely available in wall boxes in
commercial construction. This wiring practice was adopted in the days of old mechanical wall switches, which
had no use for a neutral. While the appropriate code panel has received proposals to update the NEC to
require neutrals in all switch boxes, these proposals have not been accepted.
How can the problem be solved?
After discussion with individuals at UL and NEMA who agree about the potential hazards of grounding current,
Watt Stopper/Legrand has decided to take a leadership position and make the first steps in what the company
hopes will become a trend to address this issue and correct the problem. Watt Stopper/Legrand will offer a
complete line of 3-wire commercial wall box occupancy sensors, using neutral as the return path, and putting
no current on the grounding conductor. The company calls on electrical engineers and other specifiers along
with electrical contractors to specify and install neutral conductors in their projects and avoid the use of
products leaking current to ground wherever possible.
What else can the industry do to help?
A change to the NEC requiring a neutral in all wall switch boxes would lead to the fastest solution to this
problem. If manufacturers could be confident that products using the neutral for the return path would be
purchased without resistance, most would certainly change their designs. Electrical inspectors are key to
achieving code reform. The NFPA code panel must hear from this group in order to reach consensus to change
the standard. Watt Stopper/Legrand urges inspectors to voice their concerns to NEC Code Panel 9.
Without a change to commercial wiring practices, alternative solutions are likely to emerge. However, other
approaches could create hardships for building owners, installers and manufacturers alike.
Watt Stopper/Legrand Sales Bulletin
Issue: #SB120 ? Date: January 14, 2008
Watt Stopper/Legrand ? 2800 De La Cruz Blvd., Santa Clara, CA 95050 ? Tech Support: 800.879.8585 ?
www.wattstopper.com
UL has already considered changing its standard to prohibit grounding current because the standard was not
intended to encourage the use of the grounding conductor as a return path. UL?s intention was to allow
unavoidable leakage that is the result of (a) capacitively coupled current to grounded dead metal, (b) the less
than perfect resistance of insulation materials through which the current conducts to grounded dead metal,
and (c) current that conducts across the surface of insulating materials, across a creepage spacing, between a
live part and grounded metal. These are important exceptions and should be retained.
Similarly, the NEC Code Panel has noted that allowable grounding currents should only be those attributable
to component limitations, not currents using the grounding conductor as the designed return path.
If products using ground as a return path are suddenly prohibited, building owners and installers may not be
able to find control solutions for all applications, and manufacturers who have not been proactive in offering
alternatives will be left without saleable products.
What about retrofits?
Unfortunately, in many older buildings it is not feasible to bring a neutral conductor to the switch box, and so
Watt Stopper/Legrand will continue to offer 2-wire commercial sensors in addition to the preferred 3-wire
models. At the same time, the company will work to educate electricians, inspectors and others as to the
potential hazards of such installations so that they take the appropriate precautions to remain safe.
Does this affect residential construction?
Because wiring practices in residential construction differ from commercial construction, Watt
Stopper/Legrand?s full line of residential sensors was designed to use the neutral wire as the return path for
the supervisory current. The company was able to do this because there is a neutral available in most
residential wall boxes. For the few older residences without neutrals, Watt Stopper/Legrand offers a sensor
for incandescent loads only that leaks current to the load.
Because the grounding conductors in most residences are uninsulated, they absolutely must not be used as a
return path. And for this reason, commercial sensors should not be installed in residential applications.
Watt Stopper/Legrand Sales Bulletin
Issue: #SB120 ? Date: January 14, 2008
Watt Stopper/Legrand ? 2800 De La Cruz Blvd., Santa Clara, CA 95050 ? Tech Support: 800.879.8585 ?
www.wattstopper.com