Paralleling Size

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There are lots of variables but say you needed an 1200 amp feeder (3 runs of 4" EMT and 600 kcmil Copper conductors) but you also want to provide VD compensation so you just upsize to 750's. Raceways stay the same, number of conductors stays the same, wire pulling/terminations relatively the same, etc.

For us our labor cost is very high so spending more on larger conductors and less terminations usually saves money in the long run.

Usually when you parallel you decrease by more than one size. If VD is a problem on say #14, you put in 12 or 10. Same principle applies. So maybe you don’t go from say 500 to 250. Maybe only 350.

Agreed on labor but also there is significant increased labor hours especially above 350. Most electricians can bend 350 coarse strand without tools, pull short runs, etc. As size goes up you have to start using a lot more tools, planning, etc. That increases crew size and time. For distribution wiring generally speaking up to a point materials are cheap, too. So even low cost labor drives those costs. It’s only when materials get to 75%+ of the job (switchgear, large motors and drives) that labor is not critical. It’s worse on mechanical jobs where labor is 90%+.
 
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