Re: "Plug Puller"
WOW!!! GREAT thoughts and ideas, everyone, and I really appreciate the thought that went into them AND your effort to share them.
Here are a couple of clarifying comments to address objections and acknowledge the creative alternate ideas mentioned:
1- The material, as I suspect almost all of you are aware, is high density nylon, generally known to be at least a "reasonably good" insulator at "nominal room temperature conditions." Just for kicks, I checked a 10" piece and found >5 MegOhms at as short a distance as 0.10"; 5-6" (straight length after knots are considered) can reasonably therefore be presumed to be >2.5 E+8 ohms (minimum). Not much good for flowing current at 60Hz.
2- Yes, full insertion is certainly a consideration. However, most of these folks don't get them all the way in to start with, so the risk, due to the tie-wrap, is not significantly increased. Fortunately, there is more than sufficient insertion distance to get a good connection, even when you subtract 0.07" or so.
3- The issue of the non-removable plug came up 3 weeks ago at my own Muscular Dystrophy Support Group's monthly meeting. It was universally agreed SOMETHING was needed. (And no, most of us adult "Jerry's Kids" don't mind talking about it at all, so don't feel nervous.) Yes, in the most exaggerated case of low grip strength, there would be an issue of inability to insert the plug, let alone get it out without wrapping the cord around your arm and jerking.
4- Charlie B's post clearly picks up the spirit of the question. GREAT thoughts! That said, my objective is to provide something heretofore unavailable for the niche market where the demand exists. Not to be too outlandish, I'm sure you'll agree that tooth-picks and pop sickle sticks aren't "tested and listed" for such purposes as disabling relays, where they find a common (and very handy) use. "Of course" it is understood that whoever performs the "installation" is not to have slobbered all over it first, turning a decent insulator into a pretty good conductor. Unlike insurance companies, lawyers, and other sharks, we're talking about real people in real day-to-day situations who have a problem to solve, and they'll gladly accept a little risk in order to make life, such as it is, a little less difficult.
5- Since you (very appropriately) brought it up, I must say that these are designed to be made one at a time, perhaps even by the end user, and (at least at this point) no mass produced product is being considered. If it was, all the UL, et al, "hand-wringing" (i.e., "testing") to confirm that it has been made as totally idiot-proof as humanly possible would be entirely appropriate. [This is certainly NOT to minimize the valuable services they provide, but I think you all rather "get my point".]
6- In these days of "no guarantees of performance" brought to is by Microsoft, many ISPs, and Cell companies (to name only the most notorious) I too have joined the "no liability shall be accepted by the designer/creator/builder/seller, under any conditions" movement. My clients sign a waiver of performance guarantees and agree in advance to a "hold harmless" commitment with respect to the item I'm creating for them. They understand that I give the item a carefully thought-out design, which ALWAYS includes THEIR input AND their involvement in mock-up, then prototype testing, as well as post-delivery fine tuning, additional mods (if necessary), etc. They're actually so glad to have someone with some design/build capability helping them overcome THEY'RE problem that they're more than willing to waive "the usual protections" to get SOMETHING rather than NOTHING to solve their issue.
7- Peteo's suggestions re: Hubbell's "ergo grip" and their Kellems cord grips, etc., are a terrific idea of which I was not aware. I'll certainly check them out. Thank you very much for the suggestion. ADA, however, is designed to provide guidance and requirements to use standard methods of granting accessibility by disabled people to the places and activities taken for granted by everyone else, rather than to provide any kind of product testing or approval; a common misunderstanding.
8- Haskindm's post concerning shock fails to recognize the "good" insulation value of this type of tie-wrap. However, I agree that it wouldn't take much to short the Hot and Neutral pins on a plug with the metal ring, but then, who in his right mind would knowingly do that? I suppose that risk could be virtually eliminated by covering the ring with a 0.08" thick coating of PVC (or similar) but then the folks at the consumer product safety commission probably would claim that the PVC is an insufficient deterrent because it could be chewed off by a pet or teething infant. As noted, "somewhere" that unique feature called "common sense" needs to seep in under the door.
9- Pierre's and Matt Harp's encouragement is magnificent! I'll certainly look into pursuing these approaches. The "first alternate" methodology I tried was to make a "plug puller" strip out of Tyvek, that slippery stuff they make envelopes and floppy disk and DVD sleeves out of that will easily cut, but will NOT tear. Well, almost. I would probably get better results working with something of a thicker gauge material, because my trial ripped before the receptacle let loose of the plug. (Picture NOT available!)
All in all, VERY nice feedback! Thank you very much everybody! I'll keep an eye out over the next week or so for additional posts for anybody that wants to weigh-in after this reply goes up.