PPE for operating a breaker

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shockin

Senior Member
In the past it has been common for us to use switch rated breakers as the only control for the lights in a factory. The get turned on and off once a day. As I read NFPA 70e if looks like this daily task would actually require a HRC of O. I assume this standard applies to the factory employees that opertate the breaker and not just the electrician. Any thoughts?
 

cadpoint

Senior Member
Location
Durham, NC
shockin said:
...
As I read NFPA 70e if looks like this daily task would actually require a HRC of O. I assume this standard applies to the factory employees that opertate the breaker and not just the electrician. Any thoughts?

I'm sorry whats a HRC? Are you saying that they need a toggle switch or a bank of switchs instead of working the breaker daily ?? :smile:
 

shockin

Senior Member
cadpoint said:
I'm sorry whats a HRC? Are you saying that they need a toggle switch or a bank of switchs instead of working the breaker daily ?? :smile:

To clarify. as joebell said it is a Hazard Risk Category. It ranges from negative one thru level 4 for what I deal with but for the POCO the scale probably goes a lot higher. Each level indicates the PPE required for the task being performed. In the example given to operate a circuit breaker with the covers in place it is a HRC of zero. This means you are required to have a natrual fiber long sleeve shirt and pants along with saftey glasses, hard hat, and leather saftey shoes to turn the breaker on or off.
 

EBFD6

Senior Member
Location
MA
shockin said:
In the past it has been common for us to use switch rated breakers as the only control for the lights in a factory. The get turned on and off once a day. As I read NFPA 70e if looks like this daily task would actually require a HRC of O. I assume this standard applies to the factory employees that opertate the breaker and not just the electrician. Any thoughts?

A little overboard IMO.

A panel with the dead front and panel cover fully intact is not a hazard IMO.

I could see the argument for PPE when first energizing new equipment, or when turning a breaker on for a newly installed circuit, but an installation that has been in service and has not been modified should not be an issue.

What's next PPE to turn on a light switch, change a light bulb, plug in the vacuum cleaner. Guess I should size my wife for some arc flash gear so next time she plugs in her hair dryer she will be safe. Any one know when Victoria's Secrets' spring PPE line hits stores?:D
 

shockin

Senior Member
EBFD6 said:
Any one know when Victoria's Secrets' spring PPE line hits stores?:D

I'm guessing they don't have a thong with a 31 Cal rating. I know I don't want to see our guys wearing it if they do.

I agree that the requirements seem over the top, but since when was OSHA reasonable and accomidating to deal with.
 

zog

Senior Member
Location
Charlotte, NC
shockin said:
In the past it has been common for us to use switch rated breakers as the only control for the lights in a factory. The get turned on and off once a day. As I read NFPA 70e if looks like this daily task would actually require a HRC of O. I assume this standard applies to the factory employees that opertate the breaker and not just the electrician. Any thoughts?

You are correct that the PPE requirements apply to everyone, in fact the word "Electrician" is not even in the NFPA 70E.

The HRC depends on the type of equipment you are working on, the available fault current, and claering time of the upstream protective device. No one in this forum can tell you if that task is HRC 0 or otherwise.

Your plant should also look at that procedure, I have seen this many tiems cause a serious failure. Your breaker is designed for a certian number of operations before it needs to be overhauled, what is the breaker type?
 

iwire

Moderator
Staff member
Location
Massachusetts
zog said:
Your plant should also look at that procedure, I have seen this many tiems cause a serious failure. Your breaker is designed for a certian number of operations before it needs to be overhauled, what is the breaker type?

I bet they are single pole 20 amp breakers that have an SWD rating, other then wearing out I have never seen one of these have a serious failure.
 

zog

Senior Member
Location
Charlotte, NC
iwire said:
I bet they are single pole 20 amp breakers that have an SWD rating, other then wearing out I have never seen one of these have a serious failure.

I agree if thats what he is talking about, I was picturing more of a 480V power circuit breaker for an entire lighting system, I have seen that done in large industrial plants for the factory lights, they had the security gaurd switch the lights off at night and on before 1st shift in AM. The breaker failed one night switching off the lights, gaurd got burned pretty bad, we did an arc flash analsis and it was something like 6 or 7 cal/cm2 @18", no one was ever wearing any PPE.

If this is just a little single pole 120V panel with the covers on, the odds are HRC 0 is good, but again, no one here can be sure until more info about fault current and clearing times are known.
 

quogueelectric

Senior Member
Location
new york
EBFD6 said:
A little overboard IMO.A panel with the dead front and panel cover fully intact is not a hazard IMO.
If you ever have thrown a 480 breaker with a dead short on it you would not say that. Flames come shooting out of every little crevace and seam and you thank the lord when the breaker clears. Maybe even run to a nearby store for some new underwear.
 

charlie

Senior Member
Location
Indianapolis
shockin said:
. . . for the POCO the scale probably goes a lot higher.
We don't have a scale. The NSC is a performance standard so we have to know what the incident energy is at the time of performing work and have PPE for that situation. This answer actually goes a lot deeper than that but I am not going to address any more than this. :)
 

EBFD6

Senior Member
Location
MA
quogueelectric said:
If you ever have thrown a 480 breaker with a dead short on it you would not say that. Flames come shooting out of every little crevace and seam and you thank the lord when the breaker clears. Maybe even run to a nearby store for some new underwear.

I have seen sparks come shooting out from 120v recepts as well.

If this is such a safety concern, even with dead front and covers in place, then ALL electrical panels, disconnects, and service equipment should be encapsulated in lead vaults locked away from anyone who is not an electrician wearing PPE.

Panel covers and dead fronts are designed for two reasons.
1- to protect people from coming into contact with energised parts
2- to reasonably contain a blast from a fault

I have seen flames shoot out from crevasses and seams in a panel, and while it does get your attention, it (IMO) still is a safe situation and not an immediate hazard.
 

brian john

Senior Member
Location
Leesburg, VA
Panel covers and dead fronts are designed for two reasons.
1- to protect people from coming into contact with energised parts
2- to reasonably contain a blast from a fault

NO, prior to energizing a electrician should have tested the circuit for possible shorts, utilizing a megger. Then this surprised can and will be avoided.
 

quogueelectric

Senior Member
Location
new york
brian john said:
NO, prior to energizing a electrician should have tested the circuit for possible shorts, utilizing a megger. Then this surprised can and will be avoided.
Who exactly is paying for this? I know I am easy but I DEFINITELY am not cheap.
 
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