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Isolated Grounding: A Waste of Good Copper?
By Doug Criner
A Chicago-area public high school was recently rewired to add 120-V receptacles for personal computers. The designer specified isolated grounding?with those orange-colored receptacles that seem so reassuring.
Each receptacle was served by four conductors: an AWG No. 12 black (hot), a No. 10 white (neutral, or "grounded conductor"), a No. 12 green (redundant raceway ground), and a No. 12 striped green (isolated equipment ground)?all installed within a grounded, steel conduit. Let?s consider what on Earth might be going on here.
Four Conductors
The black hot wire is about the only thing that makes absolute sense. The oversized neutral is evidently based on the possibility that harmonics, generated by nonlinear loads, such as computers, can overload the neutral conductor of a 3-phase, 4-wire, wye-connected circuit. However, for a single-phase circuit, even a 120/240-V circuit with a shared neutral, it is virtually impossible for the neutral current to exceed the phase current. Therefore, there is no reason for over-sizing the neutral.
The raceway ground conductor is not a bad idea, since it provides redundancy to the ground path provided by the steel conduit. Such a redundant ground conductor, while not required by the National Electrical Code, is often specified for peace of mind in case the conduit develops loose or corroded connections. (In an isolated-ground system, a redundant raceway ground conductor is bonded to the receptacle box, but it is not connected to the ground terminal on the receptacle.)
The isolated ground conductor is connected to the ground connector on the receptacle and can then be run back to the service ground bus, unconnected to the ground bus of intermediate panels. What is the purpose of such an isolated ground system? Interestingly, you may get several different answers, depending upon whom you ask.
Purpose of Iso-Ground?
One explanation is that some manufacturers of sensitive electronic equipment "require" that their equipment be supplied by an isolated ground system. This explanation is a little weak?first, because such a system is certainly not required by manufacturers of personal computers and, second, because equipment manufacturers are not necessarily the sole authority on power distribution.
(An example comes to mind: some equipment manufacturers once "required" that their equipment be grounded to a separate building ground rod, isolated from the building?s regular electrical ground?an unsafe practice that is prohibited by the NEC. In my opinion, equipment manufacturers should themselves be "required" to design their equipment to be compatible with any power distribution system design that meets the NEC.)
Another explanation is that an isolated ground system affords greater personnel safety against shock?which is why the orange receptacles are seen in hospital rooms, right? However, the NEC does not require an isolated ground system in hospital rooms. (The NEC does require a redundant ground conductor in the hospital?s raceway but not an isolated ground. Interestingly, the NEC allows an ungrounded system in hospitals, which is the Gold Standard of shock protection, at least for the first ground fault.)
Another theory is that in the event of a ground fault, the fault current passing through the electrical raceway can raise the voltage of the raceway, and any connected equipment grounds, enough above ground potential to be a shock hazard. Studies at the Georgia Institute of Technology do not support this concern.
Some people think that an isolated ground system somehow alleviates power quality problems caused by nonlinear power supplies. Yes, computers do introduce harmonics because their power supplies chop up the sinusoidal current. Perhaps these harmonics might, in turn, cause problems to other electronic equipment. But these harmonics are propagated through the hot and neutral conductors, and no jiggering of the branch grounding conductors will prevent this.
Another justification cited for isolated grounds has to do with the effects of ground loops, those pesky things that can play havoc with low-voltage data signals. But we?re dealing here with 120-V power, not low-voltage data, and if things are installed properly, there should be no current in the grounding path, except during a ground fault?when ground loops will be the least of our worries.
Noise Suppression
The final argument, and the only one sanctioned by the NEC, is that an isolated ground system may reduce electromagnetic noise interference from appearing on the branch circuit. (In fact, the NEC permits the use of an isolated ground system only where required to reduce electromagnetic noise interference; thus, anybody who insists there is any other reason for installing isolated grounding is caught in a Catch 22?and prohibited by the code from installing an isolated ground.)
Large currents in nearby circuits can induce small, unwanted 60-Hz voltages in the grounded raceway of another circuit and the grounded cases of any plug-and-cord equipment. Possibly, some poorly isolated equipment might be sensitive to this?certainly, old-fashioned AC-DC tube-type radios, whose filaments were connected across the AC line, were prone to an annoying 60-Hz hum.
But for most situations, this theoretical concern should be negligible, unless you happen to be located next to an arc welder. To the extent that a separate, isolated ground conductor will be shielded by its steel raceway, it logically follows that current-carrying conductors in another, adjacent circuit would also be shielded. Further, induced voltages between separate circuits are unlikely to occur when the conductors of each circuit are tightly bundled, which will cause induced voltages to be self canceling. In any case, if a redundant ground conductor is pulled inside the steel conduit, and bonded to the receptacle and box, it seems likely that any 60-Hz hum would be suppressed.
At What Cost?
So what is the cost of the over design for that high school rewiring project? Well, we don?t know the grand total, but here are the elements: (1) the cost differential between the AWG 10 and a AWG 12 neutral, (2) the cost of the No. 12 isolated ground conductor, (3) the extra cost for the orange receptacles, (4) a larger raceway to accommodate the extra conductor, and (5) the extra labor for pulling and terminating.
The question arises: why have isolated ground systems become so popular and possibly overused? Is it a plot instigated by electricians and wire manufacturers? No, I think that the name "isolated ground," even though a misnomer, sounds very appealing. A more accurate name would be "insulated ground," since the branch ground conductor is no more isolated than the phase and ground conductors are isolated. And those orange receptacles sure are impressive.
? 2001 Doug Criner