j_erickson said:
I was under the impression that 240.4(D) is there since earlier #14, 12 and 10 could not handle as much ampacity as newer insulations, so just keep the overcurrent protection lower for all of them and avoid any confusion.
That might be one reason. I can suggest another, but it is only a guess.
peter d said:
Yes, but why are we limited by 240.4(D)then?
First I will repeat that I think it's just an added safety margin.
But why add a margin for #14, 12, and 10, but not others? I think it has to with the fact that when a number is small, a small change can represent high percentage of change. Consider two brothers at ages 2 and 6. The younger looks on the older as being far, far advanced in the wisdom of the world. But 50 years later, that that same 4 year difference in age will not be as significant.
Now consider two identical circuits using #14 wire. Put 15 amps through one, and 20 amps through the other. The circuit running at 20 amps will experience a heat generation that is 77% higher than that of the circuit running at 15 amps. Do this with a pair of #12 circuits running 20 amps and 25 amps, and the difference is 56%. Do this with a pair of #10 circuits running 30 amps and 35 amps, and the difference is 36%. Do this with larger wires, and the percentage differences get smaller.
So if you use #12 wires but add a #14 pigtail at the end, and if you use a 20 amp breaker, then the heat that could be generated in the #14 wire could be up to 77% higher than it would have been, if you had used a 15 amp breaker. When you also consider that #14 wire is small, fragile, and easily damaged, it just makes sense to be a bit more protective.