Re: Sub panel question
NOTE TO FORUM MEMBERS: I?m going to use conversational terms here, and make statements that are not precise. But it?s for illustration purposes only, so please don?t feel the need to correct me (unless I am way way off base). Here is an explanation of why the neutral and grounding conductors are connected to each other at the main panel only. The fundamental principal of interest here is that current takes all available paths (not just the one of least resistance) back to the source of power (not to planet Earth).
The ?Normal? path of current is as follows: From the main panel (i.e., the source), via the ?hot leg? of the feeder, to the sub-panel?s bus bars, out the breaker, along the ?hot leg? of the branch circuit, through the load, along the ?cold leg? of the branch circuit, to the neutral bus of the sub-panel, along the ?cold leg? of the feeder, to the neutral bus of the main panel, thus completing the circuit.
Now let?s presume there is a short circuit between a hot wire inside the load to the external case of the load (or to any external metal part of the device). The ?Fault? path of current is as follows: From the main panel (i.e., the source), via the ?hot leg? of the feeder, to the sub-panel?s bus bars, out the breaker, along the ?hot leg? of the branch circuit. Current will continue to flow back to the source as described above. But current will also follow two other paths. ?New Path One? is from the case to the hand of the person who is touching the device, through that person?s body, out both feet, into the floor, along the dirt to the nearest ground rod, up the grounding electrode conductor to the main panel, into the ground bus, via the bonding jumper to the neutral bus, and thus returns to the source. Admittedly this is a high resistance path, but it does not take much current to ruin the person?s day. ?New Path Two? is from the case to the ground wire (i.e., green wire or bare copper wire), along the ground wire of the branch circuit to the ground bus of the sub-panel, along the ground wire of the feeder to the ground bus of the main panel, via the bonding jumper to the neutral bus, and thus returns to the source. This is a very low resistance path, and the current that flows out the circuit breaker will be high enough to cause that breaker to trip, thus terminating the event and protecting the person who is touching the device. This is why there is a ground wire in the first place. But why do we separate the neutral and ground at the sub-panel?
The following would be the ?Normal? path of current, if the neutral and ground were connected at the sub-panel: From the main panel (i.e., the source), via the ?hot leg? of the feeder, to the sub-panel?s bus bars, out the breaker, along the ?hot leg? of the branch circuit, through the load, along the ?cold leg? of the branch circuit, to the neutral bus of the sub-panel. At this point, current separates into two or more paths. The first, as described in the ?Normal? path, goes along the ?cold leg? of the feeder, to the neutral bus of the main panel, thus completing the circuit. The other paths of current are from the neutral bus of the sub-panel, via the (illegal) bonding jumper to the ground bus of the sub-panel, back up the ground wire of every single device in the entire building, to the case (or any external metal parts) of every device in the building, into the hands of anyone who is touching any device in the building, through those persons? bodies, out their feet, into the floor, along the dirt to the nearest ground rod, up the grounding electrode conductor to the main panel, into the ground bus, via the bonding jumper to the neutral bus, and thus returns to the source. See the comment above regarding ruining someone?s day.