T12 bulbs in T8 fixtures saves watts. For real. Constant current circuit

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Electric-Light

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Interesting technical facts you will not find in any manufacturers guides as it is harmful to sales interest.
You also have the chance to learn about constant current, variable voltage circuits in this thread if you're not already familiar with it.

Maintenance personnel are quite aware that T12 lamps light up just fine in T8 fixtures. It is true. Most T8 electronic ballasts wouldn't mind it either. It will work reasonably good if its symmetric (no different wattage or T8s and T12s mixed on the same ballast).

Ballast sees a 4' T12 lamp looks like a T8 lamp between 24 and 36". The wattage and lumens both drop. T12 lamps are rated 20,000 to 36,000 hours, although under driving them without providing cathode heater voltage is bad for lamp life. So the only real harm is reduced lamp life, but can still last thousands of hours and lets you trade down output and wattage just like an LED conversion. This can work out ok for over lit areas especially when you already have tons of T12 lamps or can get them for next to nothing. T12 lamps are not particularly inefficient when used with electronic ballast and range between 70-90 LPW. You just can't cry about it when the T12 lamps burn out in 4-5,000 hours.

120v 60W light bulb is also a 60W 0.5A bulb. A 60V 30W lamp is also a 0.5A bulb. In every day work, products are rated for parallel use and rated for constant voltage and amperage increases with added bulbs. This type of circuit is called "constant voltage, variable current".

Amperage rated lamps can be added in the chain link and voltage changes with wattage. So you may see a constant current LED ballast(driver) that says 1A 50W. 25-50W. This means it holds 1A within a range of 25-50v on output. If we know each LED is about 3.3v, you adjust the quantity to stay within the range while avoiding getting too close to either ends. The wattage of LEDs is determined by string length. This circuit is called "constant current, variable voltage"

Normal magnetic ballasts are designed for efficiency and can only hold a steady current over a small range and the ballast tend to only allow a narrow range of lamps. A neon transformer or a sign ballast is designed for a wider operating range and hold the same current over a much wider lamp voltage at the expense of efficiency.

T8 lamps are rated at the same mA from 24" to 96" lamps. Usually one ballast SKU can handle 24-60" and another SKU for 60" and longer.

Given the same fill gas and amperage, fatter lamp decreases voltage and longer length increases voltage. As you increase the lamp length, the wattage is increased proportionally and at some point it loses current regulation, drops out. If excess lamp length is used, it sometimes fries the ballast from excessive power draw. Ask any neon and sign lighting tech and he'll corroborate this. Low wattage T8 such as 25 and 28W 48" lamps accomplish lower wattage by dropping the voltage by tweaking the fill gas instead of raising the tube diameter that would increase the amounts of expensive phosphor blends coating.

A 40W T12 lamp operates at a lower voltage and higher amperage than a 32W T8.
When operated at the lower T8 amperage, the larger diameter operates at lower voltage than T8 and therefore lowers power usage. If you are using a 3,100 lumen 40W T12 lamp, the reduced output can be comparable to 1400-1500 lm range LED drop-in. :happyyes:

For those whose primary objective is "I want to lower wattage" and "enough light that feels bright enough" and don't care about measured readings, trying T12 lamps in T8 fixtures and discarding/replacing yellowed lenses could reach a very fast ROI if the original light level "felt" "exceedingly too bright". It likely won't reach the lm/W of today's LED lamps, but the reduction in wattage and output is IMMEDIATE. Just as in the case of LEDs, if you switch to a lamp with higher CCT, you maybe able to make it feel like it lost less brightness than it actually did ;)

As the only downside, the lamp wears out significantly quicker because filaments are designed to operate at a certain amperage and when the current is reduced without giving some auxiliary cathode heater power, the electrodes tend to sputter away and blacken the lamp.
 
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Interesting read

Many offices we work have a simpler, faster, cheaper solution: they remove a bulb or two from a fixture. Decreased wattage, same bulb life, tho the overwhelming majority do it because they are overlit, particularly over the receptionist's desk. Those lamps are almost always removed in entirety or switched off if they can be done so independently of others.
 
Interesting technical facts you will not find in any manufacturers guides as it is harmful to sales interest.
You also have the chance to learn about constant current, variable voltage circuits in this thread if you're not already familiar with it.

Maintenance personnel are quite aware that T12 lamps light up just fine in T8 fixtures. It is true. Most T8 electronic ballasts wouldn't mind it either. It will work reasonably good if its symmetric (no different wattage or T8s and T12s mixed on the same ballast).

Ballast sees a 4' T12 lamp looks like a T8 lamp between 24 and 36". The wattage and lumens both drop. T12 lamps are rated 20,000 to 36,000 hours, although under driving them without providing cathode heater voltage is bad for lamp life. So the only real harm is reduced lamp life, but can still last thousands of hours and lets you trade down output and wattage just like an LED conversion. This can work out ok for over lit areas especially when you already have tons of T12 lamps or can get them for next to nothing. T12 lamps are not particularly inefficient when used with electronic ballast and range between 70-90 LPW. You just can't cry about it when the T12 lamps burn out in 4-5,000 hours.

120v 60W light bulb is also a 60W 0.5A bulb. A 60V 30W lamp is also a 0.5A bulb. In every day work, products are rated for parallel use and rated for constant voltage and amperage increases with added bulbs. This type of circuit is called "constant voltage, variable current".

Amperage rated lamps can be added in the chain link and voltage changes with wattage. So you may see a constant current LED ballast(driver) that says 1A 50W. 25-50W. This means it holds 1A within a range of 25-50v on output. If we know each LED is about 3.3v, you adjust the quantity to stay within the range while avoiding getting too close to either ends. The wattage of LEDs is determined by string length. This circuit is called "constant current, variable voltage"

Normal magnetic ballasts are designed for efficiency and can only hold a steady current over a small range and the ballast tend to only allow a narrow range of lamps. A neon transformer or a sign ballast is designed for a wider operating range and hold the same current over a much wider lamp voltage at the expense of efficiency.

T8 lamps are rated at the same mA from 24" to 96" lamps. Usually one ballast SKU can handle 24-60" and another SKU for 60" and longer.

Given the same fill gas and amperage, fatter lamp decreases voltage and longer length increases voltage. As you increase the lamp length, the wattage is increased proportionally and at some point it loses current regulation, drops out. If excess lamp length is used, it sometimes fries the ballast from excessive power draw. Ask any neon and sign lighting tech and he'll corroborate this. Low wattage T8 such as 25 and 28W 48" lamps accomplish lower wattage by dropping the voltage by tweaking the fill gas instead of raising the tube diameter that would increase the amounts of expensive phosphor blends coating.

A 40W T12 lamp operates at a lower voltage and higher amperage than a 32W T8.
When operated at the lower T8 amperage, the larger diameter operates at lower voltage than T8 and therefore lowers power usage. If you are using a 3,100 lumen 40W T12 lamp, the reduced output can be comparable to 1400-1500 lm range LED drop-in. :happyyes:

For those whose primary objective is "I want to lower wattage" and "enough light that feels bright enough" and don't care about measured readings, trying T12 lamps in T8 fixtures and discarding/replacing yellowed lenses could reach a very fast ROI if the original light level "felt" "exceedingly too bright". It likely won't reach the lm/W of today's LED lamps, but the reduction in wattage and output is IMMEDIATE. Just as in the case of LEDs, if you switch to a lamp with higher CCT, you maybe able to make it feel like it lost less brightness than it actually did ;)

As the only downside, the lamp wears out significantly quicker because filaments are designed to operate at a certain amperage and when the current is reduced without giving some auxiliary cathode heater power, the electrodes tend to sputter away and blacken the lamp.
I have some customers that are installing T8 lamps in their old T12 Ballasted fixtures.
What do you have to say about this scenario as far as efficiency and lamp life?

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I have some customers that are installing T8 lamps in their old T12 Ballasted fixtures.
What do you have to say about this scenario as far as efficiency and lamp life?
Magnetic or electronic? Magnetic would likely have trouble starting and staying lit without flashing. Electronic would over drive the lamps significantly and run the risk of burning out the ballast. The lamps run a lot brighter, but they're gonna be pushed much harder than they're meant and the life is reduced assuming it isn't a cheap Sunpark ballast that labels T12/t8 compatible which means it's a T8 ballast that under drives.
 
The ballasts were magnetic. the lamps were on but there was definitely some flicker not sure how the cold start up was?
The customer was told the lamps were interchangeable and just made me wonder if something new came out that I did not know about.

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So lets just get to the point: basically, every lighting product after (probably pre PCB ban) magnetic ballasts and T-12's is a scam ;)

Name a handful of LED products that you purchased or were available for purchase 18 months ago for which you can get aesthetically harmonious both in off and on state without disrupting the original specification requirements.
 
What does that even mean?

Let me clear it up, It may seem disorienting, but it's realistic! The feature set is unparalleled, but the user-centric metrics and non-complex use is always considered an amazing achievement. The metrics for users are more well-understood if they are not synergistic. The accounting factor is end-to-end. We will envisioneer the capacity of user interfaces to implement. The technology takes the best aspects of Unix and IIS. The ability to target iteravely leads to the capacity to scale wirelessly. The technology takes the best aspects of Perl and XSL. Is it more important for something to be subscriber-defined or to be C2C2B? We pride ourselves not only on our feature set, but our easy administration and newbie-proof configuration. Imagine a combination of Rails and SMIL. We think that most extensible portals use far too much RDF, and not enough SMIL.
 
Let me clear it up, It may seem disorienting, but it's realistic! The feature set is unparalleled, but the user-centric metrics and non-complex use is always considered an amazing achievement. The metrics for users are more well-understood if they are not synergistic. The accounting factor is end-to-end. We will envisioneer the capacity of user interfaces to implement. The technology takes the best aspects of Unix and IIS. The ability to target iteravely leads to the capacity to scale wirelessly. The technology takes the best aspects of Perl and XSL. Is it more important for something to be subscriber-defined or to be C2C2B? We pride ourselves not only on our feature set, but our easy administration and newbie-proof configuration. Imagine a combination of Rails and SMIL. We think that most extensible portals use far too much RDF, and not enough SMIL.

:rotflmao::rotflmao::rotflmao:
 
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