Re: Transformer secondary protection
Let me expand on Jim?s statement: Secondary protection is never required, but that is because you have the option of keeping the primary protection below the 125% value. On the other hand, if you choose to protect the primary at 200%, then that choice forces you to add secondary protection.
To answer your first question, you look at the line-to-line voltages on both sides of the transformer. On a 480 ? 120/208, the line-to-line voltages are 480 and 208. Therefore, the ?secondary to primary transformer voltage ratio? is 208/480, or about 0.433. Now suppose that, based on the transformer?s KVA rating, you used #4 THHN for the secondary conductors. That wire is good for 85 amps. You multiply 85 times 0.433, and you get 36.8. The next higher standard OCPD rating is 40 amps. Conclusion, the primary OCPD must be rated no higher than 40 amps, else the secondary conductors would not be protected by that primary OCPD. The reason that this is necessary is that a transformer that reduces voltage from primary to secondary will increase current from primary to secondary by the same ratio.