Trouble finding straight 240v breaker vs 120/240 breaker

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hillbilly1

Senior Member
Location
North Georgia mountains
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Owner/electrical contractor
Yes but it's being enforced.

I need to know the why.

Put in a 3p breaker or step up to a 277/480v breaker where a 2p breaker is needed just to satisfy a voltage rating that seems to already cover the voltage? Seriously?

There's got to be a better reason.

JAP>
How do you sell a product very few people want? Make it illegal not to use it.
 

winnie

Senior Member
Location
Springfield, MA, USA
Occupation
Electric motor research
It has to do with the breakrrs internal ability to safely clear a fault.
A fault on a 120V to ground circuit can be cleared fairly easily so the breakers can be made cheaply
As the voltage nears 240V to ground the internal arcing paths need to be changed resulting in a more expensive internal construction.

If you have a 120/240V system, for the breaker to see a 240V fault, the fault is very likely flowing in series through _two_ breaker poles. Additionally a single line-ground fault is probably more likely than a line-line fault.

So it is plausible that breaker rated 120/240V can be more cheaply built than a straight 240V breaker, and that manufacturers would want to use cheaper if possible.

With that said, I echo @jap about the _actual_ difference (as opposed to the plausible hypothetical difference) between 120/240V breakers and straight 240V breakers. I wonder if as a practical matter the breaker mechanisms in reality the same for 1, 2 or 3 pole breakers, and if the only difference between a slash rated 2 pole breaker and a straight rated 3 pole breaker is the testing, at least for these low voltages.


-Jon
 

jap

Senior Member
Occupation
Electrician
Fortunately in my area 240v Delta High leg services are quickly becoming a thing of the past.

I never was a big fan of em anyway.

JAP>
 

hillbilly1

Senior Member
Location
North Georgia mountains
Occupation
Owner/electrical contractor
Just picked up a theatre customer that has a delta service. 2-200 amp panels, one three phase, one single phase. Not a thing in the three phase panel. Apparently the local electricians were scared of the three phase!
 
I am trying to find a 240v breaker vs 120/240 breaker for buddy of mine. This is because they are replacing a breaker for a water heater and one of the phases is the high leg delta. I suppose worse case scenerio they can go with a 277/480 rated 2 pole breaker if it can fit the panel board, am I correct on this? there is no code violation on using this correct?
Back to the OP, what kind and brand of panel is it? If it is a bolt-on style panel board then yes you can use a 277/480 breaker, for example with Siemans it would be a BQD. If it's a stab on, I'm pretty sure everyone makes a straight rated breaker. For Siemens it has an R suffix, i.e. Q230R (I recently priced them they are about a hundred bucks). For SQ D it's an H suffix, i.e. QO230H. Not sure what the part number is off hand for Joseph Eaton. All three poles are straight rated so you can also use a three-pole. (Some of this has already been mentioned, just summarizing).
 

kwired

Electron manager
Location
NE Nebraska
Back to the OP, what kind and brand of panel is it? If it is a bolt-on style panel board then yes you can use a 277/480 breaker, for example with Siemans it would be a BQD. If it's a stab on, I'm pretty sure everyone makes a straight rated breaker. For Siemens it has an R suffix, i.e. Q230R (I recently priced them they are about a hundred bucks). For SQ D it's an H suffix, i.e. QO230H. Not sure what the part number is off hand for Joseph Eaton. All three poles are straight rated so you can also use a three-pole. (Some of this has already been mentioned, just summarizing).
QO - H series is a 240 volt rated breaker. To get a 277/480 rated breaker in Square D current offerings you need to go to the NF series breakers, they will not fit in a QO series panel, so to use one you will be installing a NF panelboard, can't just bolt it on to panelboard with QO bolt on bus types.
 

kwired

Electron manager
Location
NE Nebraska
Don’t know of any that will install in a 240 volt panel. Like MTW posted, use a three pole if you have the room.
And it likely cost same or more than the three pole anyway.

Plus the two pole might not stocked where the three pole likely is. If it is Square D and you are waiting for factory order on this, it might take months to get it as well.
 
QO - H series is a 240 volt rated breaker. To get a 277/480 rated breaker in Square D current offerings you need to go to the NF series breakers, they will not fit in a QO series panel, so to use one you will be installing a NF panelboard, can't just bolt it on to panelboard with QO bolt on bus types.
That seems like a dumb design. With Siemens, the 240V bolt ons (B230) are physically the same as the 480 bolt ons (BQD230, of course there are other 480 ones, the BQD's are just the basic standard ones). In fact I have ordered 120/208 panelboards and had it come with a mix of B and BQD breakers.
 

kwired

Electron manager
Location
NE Nebraska
That seems like a dumb design. With Siemens, the 240V bolt ons (B230) are physically the same as the 480 bolt ons (BQD230, of course there are other 480 ones, the BQD's are just the basic standard ones). In fact I have ordered 120/208 panelboards and had it come with a mix of B and BQD breakers.
That would allow the 240 volt breaker to bolt into the 480 volt panel. And you know that there likely is some installed that way somewhere.

They don't make 240 volt fuses that fit in a 600 volt fuse holder. (Edit: someone may probe me wrong, and I do know of some miniature fuses that will interchange here)

Square D's exception to this is the I-Line series panels and breakers. But your typical DIY or jack of all trades maintenance man isn't messing with those as often as the other series panels either.
 

MTW

Senior Member
Location
SE Michigan
That would allow the 240 volt breaker to bolt into the 480 volt panel. And you know that there likely is some installed that way

I have seen that at a few plants I have worked at, panels full of 240V breakers on a 480V system. Some sparky trying to make a few extra $, and putting personal at risk for the savings.
 
That would allow the 240 volt breaker to bolt into the 480 volt panel. And you know that there likely is some installed that way somewhere.

They don't make 240 volt fuses that fit in a 600 volt fuse holder. (Edit: someone may probe me wrong, and I do know of some miniature fuses that will interchange here)

Square D's exception to this is the I-Line series panels and breakers. But your typical DIY or jack of all trades maintenance man isn't messing with those as often as the other series panels either.
I guess but who cares, someone could put in the correct voltage breaker but a much larger amperage than the conductors. Or one with an under rated AIC. How far do we go to try to brother-in-law proof something? I like the Siemens design because it results in more interchangeable parts. Also it is often prudent to use a 480 breaker on a 208 system where you need a high AIC (a BQD has an AIC of 65k @240v). And of course there is this exact case we are talking about of a Delta system with 208 to ground. But anyway, thanks for the correction I just assumed everybody's 480 breakers were the same as their 240 bolt-ons. Anyone know offhand if this is true for Eaton and GE? I think it's a TEY for a typical GE 480 breaker, will that fit in their 240 volt bolt-on panel boards?
 
I have seen that at a few plants I have worked at, panels full of 240V breakers on a 480V system. Some sparky trying to make a few extra $, and putting personal at risk for the savings.
And really, what's the stop someone from using a 240 volt panel board on a 480 system? Never underestimate the brother-in-law. I saw that once, guy was putting a square d load center on a 480 system 😯
 

hillbilly1

Senior Member
Location
North Georgia mountains
Occupation
Owner/electrical contractor
And really, what's the stop someone from using a 240 volt panel board on a 480 system? Never underestimate the brother-in-law. I saw that once, guy was putting a square d load center on a 480 system 😯
I looked at one job, brand new store (takeover existing building) someone put in an entire 208 volt switchgear on 480 volts! Gear had to be less than 10 years old. How they got it past inspections and energized I don’t know, unless the inspector didn’t know it was going to be 480. Had to give a quote on ripping it out and replacing.
 
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