Unbalanced 240V Circuit - Possible?

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dafish

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Illinois
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Project Manager
Greeting gentlemen: Had a panel energy monitoring tool installed, all working well, am considering adding to it slightly. But I think the help desk support guy is mildly inaccurate in what's he's telling me, and thus the requests I make of the electrician.

Question 1: Is there any way for a 240V branch circuit with no neutral to be unbalanced (I'm thinking no)? Aside from something installed incorrectly and using ground as a neutral (unlikely, house built in '04, electricians all union and seemingly well trained).

Why do I ask? I've been told I need a CT on each 240v leg for accuracy, yet the tool allows a CT valued to automatically be doubled. I could give a **** about the cost of a few CT's, but the panel looks like a rat's nest w/all the CT's in there and I'd limit the sheer number of them by only using 1 per 240V's if physics say must they be balanced.

Cases in point:

A: I read the manual on a Tesla Wall Charger: I know it's on two legs and a ground, and the tool consistently reports those legs to be within .3% of each other. Well within the margin of error for a CT. If I'm correct above that's a perfect time to use 1 CT and allow the load to be 2X.

B: My Geothermal furnace has (2) 60 amp 240V circuits with no neutral. One is showing a 4% usage difference. As above, I'd believed that to be impossible. So:
Question 2: Am I wrong and this is an early indicator or trouble? Or is this a set of CT's that are poorly matched (or one flawed, or...)?

I suppose it all comes down to question 1, for if as I assume they must match then all that's left is CT error, and to some degree that's expected.

Thanks for any learnings you can share!
-d
 
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Simple troubleshooting is a process of elimination.

I would swap the two CTs if the system tells you which line has the higher current, or swap these two with the two on the other furnace circuit and see whether the imbalance follows them.
 
You are correct, 2-wire loads cannot be unbalanced.
The current flowing 'into' one leg must be equal to current flowing 'out' on the other leg, unless there is a fault to ground.
 
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