UPS Maintenance Bypass Switches

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mshields

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Boston, MA
Why is it that you can't seem to get a UPS without a Maintenance bypass integral to the unit. We typically put an external one around that. It seems like a waste. Just looking for some input on what you think best practice is.

Thanks,

Mike
 
I agree.
What are you going to do when the UPS needs to be replaced, worked on deep inside, and the MBS is part of the UPS? You are going to drop the load. If that is not a problem, internal MBS are fine. If not...
I have a 15 year old 225kVA UPS arranged with the only MBS internal to the UPS and I don't know how we will ever shut down the computer room long enough to replace it when that day comes.

We'll think of something soon enough and the replacement specs will call for an external MBS.
 
RHaggie said:
I agree.
I have a 15 year old 225kVA UPS

Wow, that UPS is well beyond it expected life span. Hope thos batteries have been replaced 3 or 4 times since installed if they are VRLA type

Mike I know what you are saying, but unless your client is willing to pay for custom design, you gotta live with it. In my 30 years with them, the batteries are the weak link, especially VRLA types. On the flip side, flooded last forever (pure lead), many still inservice after 50 years and still load test at 85% or better.
 
Have you ever had a problem on your mind that seemed impossible until you heard yourself say it out loud?
It hit me after I sent my first reply that I need to install a MBS now before I need to replace the UPS.

I have replaced the strings more than a few times- 3 separate 480V cabinets. The current string is 3 years old...man, are they going to holler.

"What do you mean it cost that much??? Last time it was only $50,000!
 
Thanks for the input

Thanks for the input

To clarify, I agree that you absolutely want to have an external MBS. I just wonder why I can't get a unit that doesn't have the MBS integral to it. It's not the cost that bothers me so much as the additional space. A valuable commodity in a data center.

But you confirmed what I thought, I've pretty much got to live with it.

As VLRA batteries, definitely one of the more peculiar things in our industry. Typically rated for 10 years, but only reliable for 5. And the latter is true if the temperature in the room has never gone 10 degrees in the wrong direction and god forbid you should actually use them. Then they really start to deteriorate. I go by IEEE 485 for sizing them. This is the standard for switchgear batteries but provides good rules of thumb for data center applications as well.

Thanks,

Mike
 
I have a theory, and it's to do with responsibility. The maintenance bypass is make before break, and thus the output of the UPS (in the sense of the UPS as a 'box') is placed in parallel with the line. With an internal UPS, it's easy for the manufacturer to ensure that there is interlocking to make sure the UPS is in static bypass mode before the manual bypass is connected. If there is just an external manual bypass, the manufacturer has to rely on the in stallion electrician to configure additional contacts on the manual bypass switch to do the interlock, or to reply on written instructions, or castell keys, all of which can't be the manufacturers responsibility. If the UPS is in invert mode rather than static bypass, and in particular is not in phase with the supply at the moment of bypass, then the manual bypassing may be not so smoke-free.

To be fair, for most repairs to UPSs you can internally manually bypass them ands then once the isolators are thrown almost all of the gubbins can be worked on freely with no risk of shock. Obviously the switchgear panel is excluded from that 'most' statement.
 
mshields said:
As VLRA batteries, definitely one of the more peculiar things in our industry. Typically rated for 10 years, but only reliable for 5.
I think you mean warranted for 10-years and pro-rated. This a long term budget and space issue, but flooded batteries will last 30+ years, and reserve times can be significantly incresed up to many hours.
 
I've had to replace UPS systems with no external MBS before. It requires backfeeding the panels with a double pole breaker, connected to a transformer matched to the bypass source transformer rating and manufacturer. We paralleled in the matched transformer and switched off the UPS.

All loads survived the transfer.
 
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