VFD breaker sizing and cable sizing

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Cableman

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The VFD controls a 300HP motor, 480V, 3 phase. The VFD draws 385Amps. The motor FLA is 357 Amps The designer wishes to protect the VFD with a 400A 100 percent breaker, but he says that the feed from the vfd to the motor has to be 125% of the draw which will get it to 481 Amps and he would need at least 2 sets of 4/0 (and not with one set of 600KCM)

Would appreciate your comments regarding the breaker and cable sizes
 
See Art 430 Section X for VFD requirements. Assuming that the 385A is the input rating of the VFD then the minimum size rating for the disconnecting means is 115% which would mean if the breaker is used as the disconnecting mean you would need a breaker with a minimum 443A so I would say that the 400A is not enough even at 100% rating. As for the feeder to the motor I would personally go with smaller parallel cables for ease of installation. And if 125% if tge FLA is 481A then neither of the conductors specified will suffice. 2 EA 4/0 only gives you 460A and 600 MCM only gets you 420A. Unless you are using 90C terminations for the motor and the VFD is rated 90C- both of which I doubt.
 
The branch circuit or feeder conductors to the VFD have to be sized at 125% of the rated input of the VFD.

430.122 Conductors ? Minimum Size and Ampacity.
(A) Branch/Feeder Circuit Conductors. Circuit conduc-
tors supplying power conversion equipment included as
part of an adjustable-speed drive system shall have an am-
pacity not less than 125 percent of the rated input current to
the power conversion equipment
 
Not any real difference than any motor circuit other than using the actual FLA rather than from a chart in the code book.

Wll there is a slight difference if the drive is oversized for use with a smaller motor.
 
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