I have a job where new equipment has been installed. Currently there is a 60A sub panel 120/208 3 phase. It is 425' from the service. the new pool heater is a 120V single phase 20A load, (2 motors), with the other loads (2 other circulating motors and pool lights) there is 28A on 2 legs and 48A on C phase. The pool company hooked it up, they had 109V at the heater which made some of the controls in the heater not work. They called me, I suggested a new 100A panel. Conduit is 4" most of the way, but goes to 1 1/2 after the last pull box. It's about 35' to the panel location. By pulling 2/0 THWN most of the way, the suggested wire by my VD calculator online, splicing #1 THWN at he pull box before the panel, the VD will go up a little, but am I thinking the right direction. Don't think I can get #2/0 into the 1 1/2 PVC. Opinions?