Had a customer ask me that yesterday. I told her that they are subject to failure but really what it is that causes it to stop working?
There are many reasons but see below reasons.
How many of you have ever experienced fog in your bays so thick that you couldn't see someone standing 10 feet away? This is a very common problem in locations where cooler temperatures during the winter months combined with hot water put extreme demands on your sensors. Most photo-eyes would fail under these circumstances.
The number one reason for photo-eye failure is contamination
The next common reason why so many photo-eyes fail is vibration. Have you ever seen a car or truck wash facility devoid of vibration? With arches turning on and off, and other assorted wash components in constant motion, vibration is certain to occur.
Last, but certainly not least, water leakage can cause photo-eyes to perform intermittently at best, or fail altogether at worst. As water leaks into the housing of the photo-eye, the internal components become damaged and condensation begins to form on the inside of the lens, fogging up glass and plastic lenses alike.