180428-0943 EDT
nickelec:
I am with junkhound on the use of GE RR relays. I think they are too expensive, but they have been very reliable for me over the last 50 years in my home, and provide convenient control wiring from as many different points as you wish. Further they can be computer controlled if desired.
The RR relay is an electromechanical mechanically bistable device very immune to transient voltages, and requires no power or external non-volatile memory to remain in its last state. Control wiring is three wire with paralleled SPDT switches spring return to center. This is a wired OR type of logic. Control wiring is like #22 or #24.
I like putting the relays in a gang box rather than at or close to the switched location. I have gang boxes in the basement, 1st floor, attic, and garage.
I have about 50 RR relays, also about 50 QO breakers. Typically about 1 breaker per 3 RR relays. A main panel and subpanel in the basement. Two subpanels on the 1st floor, one on the second, and one in the garage. Every bench has its own subpanel with one main breaker, two 120 breakers, and one 240 breaker. The top outlets are one phase, the outlets just below the top are the other phase. and there is one 240 outlet. This puts a lot of breakers in series and their voltage drops, but provides switching convenience.
Everything is copper wire and bus bars. I would not put aluminum anywhere. I am copper from the original pole, and where the original transformer was located. Original transformer failed. New one was placed on a different pole. Wimpy wires from the new transformer location to my original transformer location. Shows up in the source impedance. Looking toward the source originally my source impedance was primarily the transformer.
On noise. Phase shift dimmers produce RFI on any type of load. Fluorescent lights produce RFI, but a low pass filter within the fixture is fairly effective. Not feasible with screw-in LEDs and CFLs. Some LEDs are very noisy in the middle of the broadcast band.
For low noise LEDs use a strip and pure DC excitation. I have a 4 ft Costco LED that is so noisy that I can not do mV measurements with my scope. Dimmers at the DC level for strip LEDs use a several kHz pulse width modulated drive. I have not tested for noise problems.
To avoid any noise problems with LEDs use a strip light with DC excitation using a Variac to control the DC supply.
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