- Location
- San Francisco Bay Area, CA, USA
- Occupation
- Electrical Engineer
For those who are unfamiliar with this concept, the resistors are indicative of a different variant of Wye Delta starter called a "Closed Transition" starter. The resistors are tied in using a 4th contactor during that transition to absorb the potential HUGE spike in current that can take place in an open transition. That's the dirty little secret of Wye-Delta starting; it usually doesn't really reduce the MAGNITUDE of the starting current peak, in fact it can actually make it worse, upwards of 2000% of FLA. All it really does is to decrease the DURATION of the current spike because the motor is already spinning. So when the load has a possibility of significantly showing down during that open transition and the residual magnetism in the motor core makes it a generator that is out of phase with the Delta re-connection, that high current spike can then create a torque spike that is known to damage loads and even the motors themselves. I have had two cases where motor shafts have sheared off, one on a 500HP Toshiba motor on a refrigeration screw compressor. So the Closed Transition variant has the resistors absorb that spike of current rather than the motor. The funny part is, a Solid State Soft Stater is ALWAYS less expensive than a Closed Transition Wye-Delta starter. So the people who chose Open Transition Y-D over RVSS are basically gambling that the little bit they save by going Y-D might be seriously offset by having to switch to Closed Transition, and they will usually not realize it until AFTER something breaks!... The other thing noted on the ones we ran is they have a large set of bleed off resistors inside that are used at the transition point. ...